Automatic Flatbed Die Cutting Machine
2. Feeding and cutting are controlled by computer. Three photoelectric eyes realize precise positioning on both sides and longitudinal direction of printed labels. Die-cutting, waste winding, sheet cutting or rewinding for automatic labeling can be finished in one single pass.
3. It serves as the ideal supporting equipment for flexographic printers, continuous screen printers, gravure printers and anti-counterfeit trademark embossing machines. Thanks to its dual-station design, it fits more application scenarios and stands as an efficient optimal model for all trademark printing manufacturers.
4. Multiple models are available for selection.
5. 20-year service life with lifelong after-sales service support.
6. We operate multiple production factories across China to ensure fast order delivery.
7. Equipment warehouses are established in Southeast Asia to streamline import and export procedures for numerous countries.
High-Performance Automatic Flatbed Die Cutting Machine with Dual-Station Technology for Industrial Label Production
Automatic Flatbed Die Cutting Machine with two separate die-cutting stations is available from Shanghai Honghua Digital Equipment Co., Ltd. for quick label creation. This industrial level equipment features computer controlled feeding and cutting systems within a positional accuracy of ±0.1mm by employing three photo electric sensors. The service life of the machine is 20 years and 20-300 strokes per minute. The machine can die-cut 300 cycles while processing two items. This dual-station system, with 13 technology patents and 20 years of manufacturing expertise, is designed for pharmaceutical, cosmetic and anti-counterfeiting label makers requiring zero-defect precision and continuous operation.
Dual-Station Architecture for Maximum Production Flexibility
The machine comprises two high precision flatbed die-cutting stations which may be operated together or individually. This double-configuration design allows producers to do two die-cutting jobs at the same time or to split a production batch without interruption.
Material feeding is computer controlled. Three photoelectric tracking systems are used. These sensors correctly measure the position of the printed labels in lateral and longitudinal axis. One pass die cutting, waste rewinding, sheet slitting and roll preparation for automated labelling systems.
This arrangement eliminates the possibility of manual feeding and registration errors. The method handles high-value packaging challenges with sub-millimeter precision throughout extended production runs.
Automatic Flatbed Die Cutting Machine Technical Specifications Overview
| Model | 320II/350II | 420II/450II |
|---|---|---|
| Die-cutting Speed | 20-300 strokes/min | 20-300 strokes/min |
| Max Unwinding Diameter | 500mm | 500mm |
| Max Roll Paper Width | 320mm/350mm | 420mm/450mm |
| Max Die-cutting Width | 320mm/350mm | 420mm/450mm |
| Max Die-cutting Length | 320mm/350mm | 420mm/450mm |
| Positioning Accuracy | ±0.1mm | ±0.1mm |
| Total Power | 6kW | 7.5kW |
| Power Voltage | 380V ±10% | 380V ±10% |
| Overall Weight | 2300kg | 2800kg |
| Overall Dimension | 3400×950×1400mm | 3400×1200×1400mm |
Wide Material Compatibility and Application Range
The Automatic Flatbed Die Cutting Machine can accurately work with paper self-adhesive labels, polyester film substrates and laser anti-counterfeit materials. Ideal auxiliary equipment for flexographic printing systems, continuous screen printers, gravure manufacturing lines and anti-counterfeit brand embossing operations.
The dual-station design greatly widens the application opportunities. The high speed processing of 200gsm paperboard with intricate embossing requirements is relished by the makers of pharmaceutical packaging. Clean edge quality removes material imperfections in PET, PP and PVC substrate finishing for electronics packaging converters.
Corrugated shipping box makers take use of the exact creasing capabilities of the machinery. The device can process different grades of flute without surface cracking and hence allows for downstream automated folding and glueing procedures.
Precision Control and Quality Assurance Systems
Computer control ensures equal distribution of the die-cutting pressure on the platen surface. The three-sensor photo electric tracking system provides ±0.1mm registration stability, from manufacturing cycle to manufacturing cycle.
High-end cosmetic packaging requires zero-defect requirements. The automated waste rewinding machine simultaneously removes internal, side and lead edges therefore reducing the amount of labour needed for post processing.
The machine has label die-cutting and garbage removal technology developed over 20 years of manufacturing. These innovations improve throughput, at the same time retaining performance over lengthy periods.
Enterprise-Grade Manufacturing and Global Support Infrastructure
Shanghai Honghua has manufacturing bases throughout south China, east China and southeast Asia, which enables us to fulfilll your requests swiftly and properly. International customs at Southeast Asian equipment warehouses.
The manufacturer checks each machine for pressure uniformity, registration stability and stripping efficiency over 5,000 sheets. Emergency stop techniques with millisecond latency pass international safety system response testing
12 month guarantee with lifetime technical support. Spare parts, remote professional assist minimise downtime. Multi voltages ( 110V, 220V, 380V ) to fulfil the demands of the area.
Customization Capabilities and OEM Solutions
Flexible customisation for industrial needs. Our Automatic Flatbed Die Cutting Machine hardware configuration adjustments, software function adaptations and application-specific solutions are available from single-unit sample orders to large production volumes.
The production line designs are compatible with the PLC control system world-wide standard. The creation of custom equipment enables the integration of material handling or printing technologies.
Trade terms such as FOB Shanghai/Ningbo, CIF and DAP satisfy logistic demands. International transport: Fumigated wood crates and multi-layer shock protection for precision components.
FAQ
Q: How can dual-station arrangement boost production efficiency?
A: The two station configuration allows for two separate products to be processed simultaneously or to run them simultaneously to double the output. Manufacturers may move between product lines without reconfiguring downtime, and so considerably improve total equipment effectiveness.
Q: What positioning accuracy can be expected during high-speed operation?
A: The 3 photoelectric sensor system guarantees positioning precision of ±0.1mm in the complete speed range of 20 to 300 strokes per minute. Die-cutting engagement is secured when the sheet position is detected from the front and side, and registration is always maintained throughout production cycles.
Q: What materials may I use with this product?
A: The system operates with paper self-adhesive labels, polyester films, PET/PP/PVC substrates and laser anti-counterfeit materials. The gripper pressure may be adjusted to handle a wide range of material thicknesses from thin films to multi-layer constructs without losing registration.
Q: What maintenance protocols ensure long-term operational reliability?
A: Heat treated and precisely manufactured drive systems and alloy steel components support the 20-year service life. Regular examination of photoelectric sensors, lubrication of mechanical components and periodic calibration of positioning systems provide maximal performance.
Q: How does the waste removal system reduce manual labor?
A: Automated waste rewinding concurrently eliminates internal cuts, side trim and lead edge material in a single operation. The three action stripping reduces manual post processing procedures, cutting labour costs while increasing manufacturing throughput.
Q: Will the equipment be compatible with current printing lines?
A: Yes, the basic PLC control system and customisable interface choices make integration easy with flexographic printers, screen printing systems, gravure equipment, and embossing machines. Technical consulting services help to optimise manufacturing lines.
Contact Us
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