Professional Die Cutting Machine
2. Maximum running speed: 80 m/min.
3. This machine comes with hot stamping function.
4. Multiple machine models are available for selection.
5. Die-cutting speed: 480 strokes per minute.
6. Maximum feeding width: 360 mm.
7. Die-cutting precision: ±0.15 mm.
8. Effective template area: 370×370 mm.
9. Maximum unwinding diameter: 650 mm.
10. Maximum rewinding diameter: 650 mm.
11. 20-year service life with lifelong after-sales service support.
12. We own multiple production factories across China to realize fast delivery.
13. Equipment warehouses are set up in Southeast Asia for convenient import and export to various countries.
Professional Die Cutting Machine for High-Speed Label Production with Precision Multi-Process Integration
Shanghai Honghua Digital Equipment Co., Ltd. Professional Die Cutting Machine is developed to realise accuracy and throughput in the industrial label manufacturing process. This strong tool boasts 480 spm die-cutting speed, ±0.15 mm precision and 20 year durability. This machine is intended for unwinding and rewinding diameters of 650 mm and has a die plate size of 370x370 mm for non-stop multi-shift operation. One-stop hot stamping and roll rewinding at 80m/min, saving of labour and material in large volume label fabrication.
Industrial-Grade Performance Specifications
The machine design has a rugged mechanical build that allows for tight production deadlines. This system is compact (3350×1150×1750 mm) and weighs 3200 kg, fed with 380V 3-phase electricity and with a power of 18kW.
The photoelectric alignment is accurate with the colour mark sensors the pneumatic system air pressure of 0.4-0.8 MPa. Standard packaging, medical and consumer product label stock 360 mm paper width.
| Technical Parameter | Specification |
|---|---|
| Die-cutting Speed | 480 strokes/min |
| Max Paper Feeding Width | 360 mm |
| Die-cutting Accuracy | ±0.15 mm |
| Effective Die Plate Area | 370×370 mm |
| Max Unwinding Diameter | 650 mm |
| Max Rewinding Diameter | 650 mm |
| Positioning Mode | Color mark sensor |
| Air Pressure Requirement | 0.4-0.8 MPa |
| Total Power | 18 kW |
| Voltage | 380V 3-phase |
| Machine Dimension | 3350×1150×1750 mm |
| Net Weight | 3200 kg |
Multi-Process Integration Advantages
The high operating speed and dependable feeding systems may significantly increase the production capacity compared to the historical equipment. The integrated multi-process architecture removes the need for separate finishing stations, saving floor space and material handling delays.
Accurate photo-electric positioning reduces faulty rates in registration-critical activities. Touch screen controls are easy to learn and enable new operators to become productive fast.
Broad material compatibility for a variety of substrates including paper, film and synthetic labels Optional additional capabilities allow the platform to be adapted to specialised applications without replacing equipment.
Professional Die Cutting Machine Core Engineering Features
The heavy-duty frame design provides vibration absorption during high-speed operation. The feeding system powered by a servo gets rid of slip mistakes in friction-based material handling.
The Professional Die Cutting Machine system involves micro-adjustable pressure controls to accommodate substrate thickness fluctuations in real-time. This feature ensures a constant cut quality in production runs with diverse material kinds.
The integrated hot stamping module in the die-cutting process minimises the manufacturing stages. This design philosophy reduces the total cost of ownership by combining operations that usually require separate equipment investments.
Quality Assurance Systems
Inspection techniques check the platen parallelism to guarantee consistent pressure over the whole cutting region. Carbon paper pressure distribution tests are used to ensure die contact uniformity prior to production runs.
Colour mark sensors are used to verify registration correctness and to maintain the tolerances of the alignment. Cutting edge analysis eliminates fibre tearing and heat impacted zones on delicate materials.
The system is subjected to 10,000-cycle mechanical stress testing during production. Drive components are tested for thermal stability to guarantee consistent performance throughout long durations of operation.
Application Scenarios
Professional Die Cutting Machine for Pharmaceutical Labelling Environments is designed for cutting medical-grade adhesive materials without compromising the integrity of the cutting process. This technology provides ±0.15 mm accuracy necessary for the precision needed to put regulatory compliance information.
Metallic foil and elaborate die-cut forms are applied in the cosmetic packaging industry using the hot stamping function. The 480 strokes per minute throughput enables just-in-time production schedules for seasonal product releases.
Car-part makers use these technologies to produce gaskets from compressed fibre materials. The adjustable pressure controls address the inherent density differences of composite substrates.
Global Supply Chain Integration
Shanghai Honghua has factories in South, East and South East Asia. Southeast Asia has equipment warehouses to help with overseas delivery.
With 20 years experience in the manufacturing of printing and finishing equipment, the firm has constant component sourcing and quality consistency. Many manufacturers provide redundancy for large orders.
Customers are offered with possibilities of goods forwarding ties on FOB Shanghai and Ningbo conditions. We employ CIF and DAP for customers for comprehensive logistics.
Technical Support and Warranty
All mechanical and electrical parts covered for 12 months. Lifetime technical support includes remote diagnosis and advanced on-site troubleshooting.
Regional service centers stock spare parts to enable speedy component replacement. Supervising professional installations and training operators gets new installations up to speed quicker.
FAQ
Q: How long will it last?
A: These industrial units are designed to provide 15-20 years of service life in multi-shift situations with planned preventive maintenance. To minimise unexpected downtime, components are selected for endurance, not cost.
Q: How does the machine handle material thickness variations?
A: Professional versions are equipped with micro-adjustable pressure controls and sensors that correct for substrate thickness variations in real time, to ensure cut quality in mixed material runs.
Q: Does the system integrate with CAD / CAM workflows?
A: Yes. Industry-standard software interfaces translate digital die-line files directly into machine parameters, therefore making job setup easier and avoiding programming mistakes.
Q: What safety features are available?
A: Standard features include dual circuit emergency stops, infrared light curtains, and safety interlocks in compliance with OSHA and CE safety standards for operator protection.
Q: How is registration drift controlled on pre-printed?
A: Integrated optical mark recognition systems can modify the material feed channel dynamically to accommodate for printing variations or material stretch during unwinding.
Q: Are there any customisation options?
A: OEM/ODM services, hardware setup, voltage modification (110V/220V/380V), application software development according to regional or process requirements.
Contact Us
Our engineering team provides application consultation to match equipment specifications with Professional Die Cutting Machine. Request detailed technical documentation and pricing at [email protected] today.
