Rotary Die Cutting Machine
2、Equipped with a full-servo control system, photoelectric registration, automatic web guiding, and constant tension control for stable feeding, precise positioning, and wrinkle-free processing.
3、Intelligent PLC touchscreen with one-click parameter setting enables fast job changeovers. Suitable for labeling, die-cutting, slitting, and rewinding of various roll materials.
4、Die-cutting speed: 120 m/min.
5、Die-cutting precision: ±0.15 mm.
6、Designed for a 20-year service life with lifetime after-sales support.
7、Multiple manufacturing plants across China ensure fast order delivery.
8、Equipment warehouses in Southeast Asia support convenient global import and export.
High-Precision Rotary Die Cutting Machine: Industrial Multi-Function Finishing Solution for Label Converting and Material Processing
Shanghai Honghua Digital Equipment Co., Ltd. launches its industrial grade Rotary Die Cutting Machine, a versatile finishing solution for accurate label conversion, material slitting and automatic rewinding. With a full-servo control architecture and a PLC touchscreen intelligence, this equipment can reach die-cutting rates of 120m/min and registration precision of ±0.15mm. The all-in-one design combines automated labelling, rotary die-cutting, waste stripping and rewinding into one continuous manufacturing line. With 20 years of manufacturing expertise, 13 technical patents and a 20 year service life design, our system is designed to provide steady performance on pressure sensitive adhesives, protective films and electronic roll materials for high volume production situations.
Why Rotary Die Cutting Machine:Core Technology and Precision Control Architecture
Our device adopts full-servo synchronous drive and photoelectric registration sensors. This configuration regulates tension during unwinding, die-cutting and rewinding. Advanced deviation correction technology prevents material drift for bubble-free laminating and offset-free label placement.
PLC touchscreen interface for easy and quick speed, tension and cutting depth control. It’s quick changeover time of jobs makes it fit for businesses with a high number of SKUs or short production runs. The gadget allows for single- and double-sided labelling without a mechanical reconfiguration.
Each processing station is driven by a sophisticated servo motor. It eliminates the mechanical connection defects in chain-driven systems, and ensures the quality of edge even in ultra-thin liners or multi-layer laminates.
Industrial Applications and Material Compatibility
This Rotary Die Cutting Machine solution is crucial for the production of electronics, medical devices and packaging. Accurate for pressure sensitive labels, foam gaskets, protective coatings and bespoke adhesives.
The electronics assembly machine processes electromagnetic shielding tapes, graphite thermal interface materials and anti-static films. Medical applications include cleanroom-controlled transdermal patch conversion, wound care dressings and diagnostic test strip manufacturing.
It supports material widths up to 320 mm and unwinding diameters up to 800 mm. The ability to rewind completed rolls to 1” or 1.5” cores up to 140 mm facilitates downstream packing and shipping activities.
Technical Specifications and Performance Metrics
| Parameter | Specification |
|---|---|
| Die-Cutting Speed | 120 m/min |
| Max Paper Feeding Width | 320 mm |
| Die-Cutting Accuracy | ±0.15 mm |
| Max Unwinding Diameter | 800 mm |
| Max Rewinding Diameter | 140 mm |
| Rewinding Core Size | 1 inch / 1.5 inches |
| Air Pressure Requirement | 0.4 – 0.8 MPa |
| Total Power | 8 kW |
| Voltage | 220V 1-phase (customizable to 110V/380V) |
| Machine Dimension | 1850×1300×1700 mm |
| Overall Weight | 2300 kg |
The equipment operates on standard compressed air supplies and single-phase electrical input, simplifying facility integration. Custom voltage configurations align with regional power standards across North America, Europe, and Asia-Pacific markets.
Manufacturing and Global Support Infrastructure
Shanghai Honghua has manufacturing sites in South China, East China and Southeast Asia. This dispersed production network enables speedy order fulfilment and provides local technical assistance to worldwide customers. Southeast Asia’s equipment warehouses provide fast customs clearance and shorter transcontinental delivery periods.
Each item is multi-stage quality proven including 24 hour tension stability testing and high magnification edge inspection. The CCD vision systems are used to evaluate the registration correctness under full-speed operation settings. Servo drive heat analysis keeps signals clean for long manufacturing runs.
Export packaging is a fumigated solid oak container with multi-layer foam protection. Independent moisture-proof sealing of precision components. Domestic customs clearance is normally completed within 1-3 working days with full paperwork assistance for destination-country import processes.
Cost-Efficiency and Operational Advantages
Capital expense and floor space are reduced by combining labelling, die-cutting, trash collection and slitting on one platform. Single-pass processing in controlled settings reduces material handling and contamination concerns, resulting in savings in labour costs.
The servo-driven tension system eliminates material stretching or distortion, which reduces scrap rates compared to mechanical clutch-brake designs. Automated waste stripping eliminates the human peeling procedures, hence increasing the throughput and thereby increasing the production each shift.
Flexible MOQ regulations enable prototype development and scaling-up of production. Samples of single units available for process validation prior to bulk order. OEM & ODM Customisation: We are able to customise to meet your non-standard material forms or industry-specific compliance needs.
Warranty, Technical Support, and Service Commitment
Every Rotary Die Cutting Machine comes with a 12 month guarantee covering manufacturing faults and component failures. We provide a lifetime technical help package that includes remote diagnostics, replacement parts supply and on-site service coordination.
Professional engineers are available to assist with installation advice and operator training to help save commissioning time. We enable customers in the transfer of technology for the establishment of in-house finishing or increased capacity across various locations.
The equipment is designed for 20 years of service life with wear resistant components and modular subsystems. Our worldwide distribution network offers key worn parts and we perform routine maintenance to established timetables.
FAQ
Q: What kind of materials can this rotary die cutting system process?
A: The machine handles pressure sensitive labels, protective films, foam tapes, electronic insulation materials and multi-layer laminates. It may be used on paper and film substrates of various adhesive chemistries.
Q: At high speeds how do you keep registration accuracy stable?
A: Photo-electric sensors track registration markings in real time. The servo control system regulates the feed rates and die cutting time within milliseconds with a tolerance of ±0.15 mm throughout the whole web width.
Q: Can the equipment be integrated into current manufacturing lines?
A: Yep. The connection to upstream printing machines and downstream inspection equipment is made possible via standard pneumatic and electrical connections. We provide technical consulting on process integration and automation technologies.
Q: What training is required for operators?
A: The visible touchscreen interface makes it easier to enter parameters. Most operators become proficient in one day of hands on instruction. We provide extensive operating manuals and video lessons in many languages.
Q: How do you support international clients with installation and service?
A: We provide remote installation support via video conferencing and on-site service via our regional partners. We send spare parts via rapid courier, and our export department handles the customs paperwork.
Contact Us
Ready to optimize your label converting operations with Rotary Die Cutting Machine? Contact our technical team at [email protected].
