Rotary Label Die Cutting Machine
2. Adopts full servo drive equipped with photoelectric deviation correction and constant tension system to realize precise labeling, smooth die-cutting and stable material transportation. Featuring intelligent touch control, it enables one-click switching of process modes and supports continuous single-sided / double-sided labeling production. It is compatible with rolls such as self-adhesive materials, films, foams and electronic auxiliary materials.
3. Completes deep processing procedures in one-stop to reduce costs and boost efficiency, suitable for both small and large batch orders.
4. Die-cutting speed: 120 m/min
5. Die-cutting precision: ±0.15 mm
6. 20-year service life with lifelong after-sales service support.
7. Multiple production factories are distributed across China to rapidly fulfill delivery demands.
8. Equipment warehouses are set up in Southeast Asia for convenient import and export to numerous countries.
High-Precision Rotary Label Die Cutting Machine with Integrated Labeling System for Industrial Production
Shanghai Honghua Digital Equipment Co., Ltd. presents the LXMFS-320 Rotary Label Die Cutting Machine, an enterprise-level all-in-one for high-volume label manufacturing. This equipment includes the automatic labelling, rotary die-cutting, waste stripping, slitting and rewinding. Die-cutting precision: ±0.15 mm. Working speed: 120 m/min. Photoelectric deviation correction and constant tension systems. With comprehensive servo drive technology. This equipment has a service life of 20 years and lifetime technical support, and it is stable for all kinds of self-adhesive materials, film, foam and electronic auxiliary materials.
What Makes Our Rotary Label Die Cutting Machine Essential for Modern Label Production?
The product is a revolution for traditional flatbed systems. High speed continuous rotary with cylindrical dies produces pressure sensitive adhesives, films and foils.
Rotary technology is a continuous process, compared to the mechanical stress of older technologies. This eliminates the normal errors in equipment registration and waste of materials.
You gain from your productivity instantly. Speeds of 150 m/min may be achieved with continuous motion in various industrial applications. The LXMFS-320 model maintains the ±0.15 mm accuracy at 120 m/min, providing clean edges without burr or liner damage.
Complete Technical Specifications
| Parameter | Specification |
|---|---|
| Model | LXMFS-320 |
| Max Paper Feeding Width | 320mm |
| Die-Cutting Accuracy | ±0.15mm |
| Die-Cutting Speed | 120 m/min |
| Max Unwinding Diameter | 800mm |
| Max Rewinding Diameter | 140mm |
| Rewinding Core Size | 1 inch, 1.5 inches |
| Air Pressure Requirement | 0.4-0.8MPa |
| Total Power | 8kW |
| Voltage | 220V 1-phase (customizable to 110V/380V) |
| Machine Dimension | 1850×1300×1700mm |
| Overall Weight | 2300kg |
| Warranty Period | 12 months |
| Service Life | 20 years |
All-in-One Integration Reduces Production Complexity
Our integrated design makes your manufacturing process easier. The LXMFS-320 combines automated labelling equipment with rotary die cutting, waste stripping, slitting and rewinding all in one small footprint.
This consolidation eliminates the need for many individual machines. You reduce transfer of material between stations, lowering handling time and danger of contamination.
One-stop continuous production flow means less touchpoints. The materials are labelled, die cut and finished without human participation. This method considerably reduces the production cycle and waste caused by repetitive loading and placement.
The sophisticated touch control technology allows you to switch between process modes with one click. Instantly remember store manufacturing formulae for various tasks. Even a fresh operator may handle complicated order modifications with little training.
Precision Engineering Delivers Consistent Quality
Full-servo synchronous feeding means each component is moving in harmony. Photoelectric positioning sensors check the location of the material thousands of times per second and automatically make micro-adjustments.
Your labels come out flawlessly aligned and bubble free. The continuous tension method minimises stretching or wrinkling, which is important for processing thin films or multi-layer structures.
Rotary Label Die Cutting Machine stay clean and burr free during long production cycles. The ±0.15 mm precision guarantees complex forms and strict tolerances are always in specification.
Sharp cutting performance is maintained by chrome-plated cylinders across millions of linear meters. The heat-treated components do not expand with heat during prolonged operation, maintaining the registration accuracy even during marathon manufacturing periods.
Versatile Material Compatibility Expands Application Range
The machine can run on a really astonishing array of substrates. Traditional labels work well with self-adhesive materials. BOPP and PET films are effective in conversion for beverage and medicinal applications.
Foam materials are die-cut neatly for gasket and sealing applications. Double-sided tapes and multi-layer composites are examples of electronic auxiliary materials that may be processed without delamination or adhesive transfer.
Single-sided and double-sided labelling styles to meet diverse product needs The preset production settings allow you to choose between standard labels, special-shaped stickers and sophisticated multi-layer structures.
The 320 mm web width capability can handle typical label sizes, with the flexibility to be used for applications. The changeable rewinding core enables 1" and 1.5" cores to accommodate your downstream operations.
Real-World Applications Across Critical Industries
Pharmaceutical producers use this Rotary Label Die Cutting Machine for labelling vials, where a zero-defect output is necessary. The design is cleanroom compliant and offers accurate registration to fulfil strict regulatory standards.
High-speed capabilities is being used by food and beverage makers for water-resistant BOPP labels on bottles. The machine maintains Registration and structural integrity while running moisture resistant coatings.
The technique is used by electronics manufacturers for thermal interface materials and EMI shielding gaskets. Its ability to process multi-layer functional materials to close tolerances is ideal for complicated component manufacturing.
Automotive companies utilise the equipment to produce durable labels and specialised gaskets that have to survive harsh climatic conditions. Precision die cutting guarantees good fit and operation in demanding applications.
Quality Assurance Through Rigorous Manufacturing Standards
Shanghai Honghua has 20 years of manufacturing expertise to guarantee every machine reaches the industrial-grade performance criteria. We have stringent quality control methods at our manufacturing sites in South China, East China and South East Asia.
Dynamic registration stability is tested throughout long manufacturing runs. Performance of edge-to-edge cutting requires verification of die pressure constancy over the breadth of the web.
Factory Acceptance Testing is done on every machine before shipping. Continuous operation at full speed proves that the performance parameters are satisfied without variation or quality deterioration.
Thermal imaging of electrical components and ultrasonic testing of cylinders may help spot possible problems before they hinder production. Verification of the noise level will allow you to confirm compliance of the workplace with international safety requirements.
Global Support and Reliable Delivery
Our entire import and export certifications facilitate easy international transactions. Flexible trading terms, such FOB Shanghai/Ningbo, CIF, DAP etc. to fit with your logistics.
Professional export packing to ensure the safety of precise components for overseas shipment. Multi-layer foam protection on fumigated solid wood cases for safe delivery. “Servo motors and other sensitive parts are packed separately to make them moisture proof.
Southeast Asia has warehouses filled with equipment to enable fast delivery to Asian markets. We have a lot of manufacturing bases, so we can quickly meet the sample orders and mass production.
Usually the domestic customs clearing time is 1-3 working days. “Our documentation support team can help you with destination-country requirements to expedite your equipment’s arrival.
FAQ
Q: What are the advantages of the servo drive system in comparison to mechanical drives?
A: Servo motors instantly respond to changes in velocity and position. This prevents the backlash and slide that is a hallmark of mechanical systems, allowing for exact synchronisation of the unwinding, die-cutting and rewinding stations even during acceleration and deceleration.
Q: Can the machine handle extremely thin liners without breakthrough?
A: Yes. Specialised pressure adjustment mechanisms and finely honed anvils eliminate liner strike-through on materials down to 12 micron PET. The technique exerts just the right amount of pressure to cut the face stock without damaging the liner.
Q: What causes matrix breaking at high speeds?
A: The matrix breaks usually because of unequal strain or too much die striking. Our closed loop tension management technology and optimised stripping angles distribute the force evenly to avoid material breakage even at extreme speeds.
Q: How long does a cutting cylinder last before it has to be maintained?
A: The life of a cylinder relies on the abrasiveness of the material. Chrome plated cylinders are normally used to process film from 500,000 to several million linear meters before they are re-sharpened. We give maintenance advice to help you keep your tools.
Q: Is the machine compatible with digital printing workflows?
A: Of course. The technology interacts smoothly with synchronised control of digital printing machines. This allows for full inline manufacturing from print to die cutting and finishing without handling the material between operations.
Q: What voltages are supported for international use?
A: The standard arrangement is 220V single-phase electricity. We adapt the equipment to 110V or 380V three-phase systems according to local electrical requirements. PLC control systems are built with globally compatible components to ensure simple integration.
Contact Us
Ready to transform your label production capabilities? Our engineering team stands ready to configure the Rotary Label Die Cutting Machine for your specific requirements.
Email: [email protected]
