Automatic Front And Back Labeling Machine

High-Speed Automatic Front And Back Labeling Machine for Synchronized Dual-Side Container Packaging Solutions

Shanghai Honghua Digital Equipment Co., Ltd.'s JT-620 Automatic Front And Back Labeling Machine performs synchronised dual-side labelling at a speed of 150 bottles per minute. GMP compliant system with ±1mm labelling accuracy, PLC-controlled automation and stainless steel structure. We combine bottle separating, dual-head applying and automated counting on a single platform, with 20 years of production expertise and 13 technology patents. Suitable for pharmaceutical, food, beverage and daily chemical industries needing bubble-free and wrinkle-free label insertion on square, flat, oval or cylindrical containers from 15-100mm wide with no-tools changeover.

Automatic Front And Back Labeling Machine: Core Technical Architecture & System Configuration

The Automatic Front And Back Labeling Machine symmetrically applies labels on both front and back container surfaces, by employing servo-motor-driven applicator heads which operate in synchronised motion. An advanced PLC control system is included, with an HMI touchscreen interface for changing parameters with one click and storing recipes.

The system supports labels of 10-105mm height, 10-250mm length. It accommodates label rolls 76mm inner and 360mm outer. The 2300W machine is suitable for a wide range of manufacturing settings, and it has a voltage option of 110V/220V.

We provide stainless steel and aluminium alloy equipment that meets high requirements of cleanliness and is corrosion resistant. Its tiny 2800x1650x1700mm footprint makes the most of your floor space and offers industrial-grade durability.

Technical Specifications Overview

Multi-Industry Application Scenarios

Perfect symmetry is a boon to producers of daily chemicals. Think the oval shampoo bottles, the flat lotion containers, where the buying choice is based on the aesthetics of the brand. The equipment is designed to handle high-density polyethylene jugs for agrochemical packaging, and ensures that labels will stick even after exposure to strong chemicals.

Food and beverage makers implement this method into high-speed filling lines for sauce bottles, olive oil containers and rectangular juice packets. The apparatus integrates smoothly with upstream filling and downstream capping machines. Its GMP-compliant structure and precise positioning are vital for compliance with regulations in pharmaceutical operations.

The equipment is capable of autonomous operation for small-batch production and inline integration for continuous manufacture. The conveyor height is adjustable, and the speed matching logic is compatible with current manufacturing equipment.

Advanced Functional Integration

Integrated bottle separation devices provide constant spacing prior to labelling. The dual-head applicators operate in parallel to remove the sequential labelling manufacturing bottleneck. Automatic label smoothing devices provide regulated pressure to eliminate bubbles and wrinkles during application.

The real-time counting capability allows you to monitor manufacturing output without any extra equipment. Labelling distance, running speed and pressure are all adjustable to meet varied product standards without requiring mechanical changes. Single sided and double sided system may be changed with simple tweaks in PLC programming.

Custom non-standard arrangements may accommodate special-shaped containers such as tapering bottles, curved surfaces and asymmetric packaging. Tool-free adjustment capabilities allow container size changeovers in less than 15 minutes, minimising downtime between production runs.

Manufacturing  & Quality Assurance

We always have strong quality control regulations for all our factories in South China, East China and Southeast Asia when they produce products. Before shipping, each machine undergoes a number of testing, including accuracy checks, speed adjustments, and 24-hour continuous operation.

High torque servo motors ensure labels are always delivered appropriately over extended manufacturing runs. The work environment is moist and dusty with IP65 rated electronic parts. High-performance optical sensors can identify the precise placement of a label to within a microsecond even if the container is slightly off.

The dispensing head is flexible and adjustable in three dimensions along the X, Y and Z axs to ensure that the labels are correctly aligned. High-speed labelling is made possible by top-hold conveyor systems, which keep the containers steady so they don’t move about and lose their labels.

Global Logistics & Professional Packaging

Export packing fumigation sturdy wood box with multi-layer shockproof foam protection is used for the Automatic Front And Back Labeling Machine. Precision parts like servo motors and optical sensors are packed one by one in moisture-proof packaging. Standard customs paperwork processing takes 1-3 working days.

We support FOB (Shanghai / Ningbo) CIF DAP trading terms. International logistics solutions include maritime freight, air freight, rail transport and express delivery. Customers may choose their own preferred freight forwarder and we will provide accurate logistical prices and customs clearance support.

We have equipment warehouses in South East Asia to speed up delivery in the area and simplify import processes for ASEAN markets. We provide worldwide export qualifications for easy cross-border operations with complete paperwork assistance.

Comprehensive Technical Support Services

You are protected with a 12-month parts and labour guarantee on your investment. Ongoing support with remote diagnostics, on-site service visits and expert maintenance training Lifetime technical support. Our technical staff provides: Installation training, Operation training and Production optimisation consultancy.

Inventory of spare parts provides quick availability of replacement components. Technology transfer services assist your team to build in-house competence for normal maintenance processes. We provide continual software upgrades and control system improvements throughout the life of the equipment.

FAQ

Q: How can the machine be accurate at full speed?

A: Servo operated dispensers use encoder feedback to match conveyor speed. Real-time adjustments account for acceleration and deceleration phases, keeping ±1mm accuracy for the 0-150 bottles/min range.

Q: Is it effective on surface imperfections on containers?

A: Adjustable angle labelling heads (up to 15 degrees) follow container shapes. Pressure-sensitive application techniques allow for small surface irregularities without distortion of the label or edge lift.

Q: What if I need to swap between extremely different bottle sizes?

A: The HMI has a recipe memory with the ability to store an endless number of product setups. Mechanical adjustments are made utilising tools free systems with obvious position indications allowing full changeover in around 15 minutes.

Q: Does it work with translucent or metallic labels?

A: Most label materials are detected by standard optical sensors. enabling clear labels, modifications with ultrasonic sensors that detect changes in thickness rather than light opacity are available, enabling dependable performance.

Q: How do you keep labels from peeling at the edges?

A: Calibrated pressing machinery (brushes or rollers) give accurate dwell time and pressure to meet your adhesive parameters. Pre-application tests will identify the optimum parameters for each label material.

Q: Is integration with current manufacturing lines complicated?

A: The machine has height adjustment, synchronisation speed matching logic and conventional PLC connection protocols. With our technical support, most integrations are completed within one production shift.

Contact Us

Transform your production efficiency with proven labeling technology backed by two decades of manufacturing. Our Automatic Front And Back Labeling Machine delivers the precision, speed, and reliability your operation demands.

Email:  [email protected]