Front And Back Labeling Machine
2、Equipped with a PLC control system and LCD touch screen, the machine provides simple operation and convenient parameter setting.
3、Designed according to GMP requirements, the equipment is constructed with SUS304 stainless steel and high-quality aluminum alloy for durability and easy maintenance.
4、Integrates multiple functions including labeling, label smoothing, product attachment, and automatic counting.
5、The labeling height position can be adjusted to meet different product requirements.
6、It can be easily connected with conveyor belt production lines for continuous automated labeling.
7、Customized machines are available according to specific customer requirements.
High-Precision Front And Back Labeling Machine | Dual-Side Automated Labeling System for Industrial Packaging Lines
Shanghai Honghua Digital Equipment Co., Ltd. industrial grade Front And Back Labeling Machine is used to apply labels on flat, square and oval containers in a rapid and synchronical way. The JT-610Y type of stainless steel SUS304, controlled by a PLC control system, has a labelling speed of 25 m/min with precision of ±1mm. Supporting barrels, cartons and huge items from 40-100mm diameter, with 20 years of production expertise and 13 technical patents behind the system, it slides effortlessly onto conveyor lines. The equipment guarantees brand presentation and regulatory compliance in the pharmaceutical, cosmetic and food industries.
Why Choose Our Front And Back Labeling Machine?
This automated labelling technique decreases label misalignments and inefficiencies of human application. The dual applicator head provides accurate front-to-back label registration, essential for nutritional panels and multi-language instructions.
The machine is modular such that labelling height locations may be modified for different product sizes without retooling. GMP design according to the highest standards of cleanliness for pharmaceutical and food processing plants.
High torque servo motors perform well while operating constantly. The integrated automated counting function and label shortage alert system helps to maximise throughput and reduce production disruptions.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | JT-610Y |
| Power Supply | 110V/220V, 50/60Hz, 400W |
| Labeling Speed | 0-25 M/min |
| Labeling Precision | ±1mm |
| Bottle Diameter | 40-100mm (customizable) |
| Label Size | H: 20-105mm, L: 20-250mm (customizable) |
| Label Reel Diameter | Inner: 76mm, Outer: 360mm (max) |
| Machine Dimensions | L950 × W650 × H1500mm |
| Frame Material | SUS304 Stainless Steel + Aviation Aluminum Alloy |
| Control System | PLC + HMI Touch Screen |
Core Functional Advantages
The PLC and HMI touch control interface store and remember settings with a click. Operators may change over production batches in less than 15 minutes without having to re calibrate by hand.
Multi-adjustable labelling heads provide ±0.5mm placement precision and labels adhere flat without deviation or warping. Closed-loop encoders keep applicator head speed synchronised with conveyor speed in real time for precision.
Anti-corrosion 304 stainless steel and aviation-grade aluminium alloy frame resistant to industrial chemicals. Dust-free construction reduces contamination in clean industrial settings.
Tool-free container size changeover is possible with quick-change fittings. Reserved synchronous ports provide seamless automated processes by interfacing with manufacturing lines.
Industry Applications
Pharmaceutical Manufacturing: Print tamper evident and dosage information on pharmaceutical bottles for 100% traceability. Vision inspection systems are used with the Front And Back Labeling Machine to provide automatic quality control.
Cosmetics & Personal Care: For visual effect, arrange oval shampoo and lotion labels on store shelves. The top-press belt system is synchronised to avoid label slippage on curved surfaces.
Remove excess moisture and greasy deposits from the labels of bottles of condiments and cooking oils. Specialist adhesive control keeps labels in place during transit
Chemical and Detergent Plants Mark huge barrels and boxes on both sides with safety information and product data, so that it can be read under harsh storage circumstances.
Intelligent Operation Features
The automatic stop feature avoids application difficulties if the label material runs out during unattended operation. real time production counts allow for precise inventory management.
The label shortage warning system warns operators to refill before the material runs out, without interrupting output. This feature is handy in round-the-clock manufacturing.
No more hand written notes with digital storing of parameters. You may quickly set up repeated product runs for your production team. Quality is consistent between shifts, and you don’t need to teach your operators.
Intuitive presentation of all relevant operational data on the LCD touchscreen. Simple menu navigation enables technicians with no programming expertise to manage speed, pressure and placement.
Customization and Integration Capabilities
Shanghai Honghua offers OEM and ODM service according to manufacturing demand. Options include expanded labelling stations for multi-panel application, fixturing for non-standard container shapes, and double-row simultaneous labelling for greater throughput.
Voltage customisation facilitates worldwide deployment of 110V, 220V and 380V Standardised PLC control system to guarantee compliance with worldwide industrial automation standards.
Its open architectural design enables compatibility with upstream filling equipment and downstream packaging systems. The communication ports available allow connectivity to MES and ERP systems for real-time monitoring of production.
Non-standard equipment development targets specific industrial problems such as clear label detection using ultrasonic sensors that distinguish label density against backing paper, or sponge rollers for wrinkle-free placement of labels on oval containers.
Quality Assurance and Support
Each Front And Back Labeling Machine is rigorously tested before it is sent. Multi-layer shockproof packing with fumigated wood boxes has been used for the protection of precision components in international shipping. Independent moisture-proof covering protects electrical control systems and servo motors.
Shanghai Honghua provides a 12 month warranty on the mechanical and electrical parts. Lifetime technical support including remote diagnostics, on-site installation help and replacement parts delivery to minimise downtime.
Our professional service personnel may provide preventive maintenance, for instance, periodic cleaning of the adhesive rollers with isopropyl alcohol, to minimise label slippage in high-speed operation. These fundamental techniques will help extend the life of equipment and keep it working at its best.
FAQ
Q: What does the machine do with clear labels?
A: Distinct ultrasonic sensors detect changes in label and backing paper density for accurate stop-positioning of transparent materials often used in cosmetic packaging.
Q: Is it possible to change bottle sizes quickly?
A. Yes. Tool-free changeovers may be done in less than 15 minutes using hand-wheel adjustments with digital scales and HMI recipe storage, reducing production downtime.
Q: How do you avoid label wrinkling on curved containers?
A: Container position is fixed before the flexible sponge rollers with synchronised top-press belts and side-alignment chains for the application of labels without air pockets and wrinkles.
Q: How is conveyor synchronization maintained?
A: Closed loop encoder system constantly adjusts the labelling head speed to the speed of the conveyor, thus if the speed changes, the label placement is still precise.
Q: What does it take to maintain?
A: Clean adhesive rollers every shift using isopropyl alcohol to avoid build-up. Regular lubrication of moving parts and occasional checks of sensor alignment are required to ensure optimal performance.
Contact Us
Shanghai Honghua delivers complete labeling solutions including the Front And Back Labeling Machine, backed by 20 years of manufacturing and 13 patented technologies.
Email: [email protected]
