Paperless Coating & Slitting Production Line
2. A full automatic production line integrating automatic coating, constant-temperature curing, surface rewinding, precision slitting and finished product winding.
3. It consists of flexo printing stations, silicone coating units, die-cutting units, adhesive coating units and fully automatic slitting & rewinding units to realize superposed multi-process production.
4. A wide range of models are available for selection.
5. 20-year service life with lifelong after-sales service support.
6. Multiple production factories across China guarantee fast order delivery.
7. Equipment warehouses are set up in Southeast Asia for easy import and export to various countries.
Paperless Coating & Slitting Production Line | High-Efficiency Integrated Manufacturing System for Self-Adhesive Label Industry
Shanghai Honghua Digital Equipment Co., Ltd. is offering its enterprise-grade Paperless Coating & Slitting Production Line, an industry-specific intelligent manufacturing system for the self-adhesive label sector. This sophisticated production line realises automatic coating, consistent temperature curing, precision slitting and finished product winding in one continuous process. We have 3 professional models ( EC320S3, EC450S3, EC570S3 ) and our manufacturing lines can produce from 38,000 to 70,000 ⎡/24H per day. With 20 years of manufacturing expertise and 13 technological patents, our systems are guarantyd a 20 year service life with lifetime technical support.
What Makes Our Paperless Coating & Slitting Production Line Different?
The conventional label manufacturing process is resource intensive and inefficient, using many equipment and repeated loading procedures. Those problems are solved by our fully automated design of the Paperless Coating & Slitting Production Line.
The innovation simplifies flexo printing, silicone coating, die cutting, adhesive coating and automated slitting and re-winding. One runs continuously from inputting the raw material to output of the finished product.
You have little material loss, operator intervention and quality control during manufacture. Contamination is reduced and efficiency increased by eliminating intermediate handling steps.
Complete Technical Specifications
Our production line series offers three professional configurations to match your production requirements:
| Model | Overall Dimensions | Total Power | Max Web Width | Daily Capacity |
|---|---|---|---|---|
| EC320S3 | 19×3.5×2 m | 38 KW | 330 mm | 38,000 ㎡/24H |
| EC450S3 | 19×3.8×2 m | 40 KW | 425 mm | 52,000 ㎡/24H |
| EC570S3 | 19×4×2 m | 43 KW | 550 mm | 70,000 ㎡/24H |
Each model features PLC-based intelligent control systems with real-time monitoring capabilities. The equipment supports customized voltage configurations including 110V, 220V, and 380V to accommodate different regional power standards.
Advanced Multi-Process Integration Technology
The key advantage of our technology is its sophisticated process integration architecture. All production workstations are synchronised and centrally managed with independent fine-tuning.
Flexo printing can provide high resolution pattern transfer and precise registration. The silicone coating technique is characterised by uniform release agents and tight coating thickness tolerances.
Multi-zone independent tension control prevents substrate distortion during processing.Constant temperature curing zones complete polymerisation. Precision slitting section consists of tungsten carbide circular blades for the material thickness from 40gsm to 150gsm.
Your rolls feature clean edges, homogeneous tension profiles and ready-to-use quality without further processing.
Exceptional Production Efficiency and Material Savings
All production steps in one continuous line avoids the inefficiencies of separate-process manufacturing. No need to rewind and then unwind the material between processing phases therefore less material is wasted.
The automated system reduces labour costs by lessening the operator input. 1 technician may monitor the full production line, unlike the conventional way of having numerous personnel tending to separate machines.
Production changeover setup time is greatly reduced. The integrated design enables you change various parameters using the centralised control interface, and you can start production quicker.
Compared to numerous separate machines, energy consumption per unit output reduces, which reduces operating costs and improves environmental sustainability.
Flexible Customization for Your Specific Requirements
Shanghai Honghua Offers OEM and ODM services customised for your production requirements. Our engineers can customise hardware, develop bespoke software and build application specific solutions.
We manufacture custom equipment for a certain material or industry. We provide custom coating formulations, curing processes and slitting configurations using our 13 technical patents and R&D expertise.
We are flexible on MOQ, you may buy single unit sample, small trial order, and even big scale production equipment. So you can test performance before you scale up.
Global Manufacturing and Logistics Support
Our Paperless Coating & Slitting Production Line manufacturing facilities in South China, East China and Southeast Asia guarantee rapid order processing and reliable delivery. Southeast Asia equipment warehouses help global clients import and export.
We can provide FOB Shanghai/Ningbo, CIF and DAP terms. Fast worldwide purchasing thanks to our efficient export papers and customs processing.
Depending on your timetable, we provide sea freight, air freight, rail freight and international fast delivery. All precision equipment is packed in fumigated solid wood boxes with multi-layer shock-proof and moisture-proof packaging for the important components.
Comprehensive Technical Support and Service
We back your investment with a 12 month warranty and lifelong technical support. Our professional service personnel can assist with installation, remote technical assistance, and onsite support.
Spare parts are accessible via our global distribution network to minimise downtime when components need replacing. We offer technical help, maintenance support and operator training to ensure the best operation of equipment across its life cycle.
Every customer partnership benefits from 20 years expertise in producing smart coding, marking and digital printing equipment.
FAQ
Q: How does the system ensure coating uniformity at varying production speeds?
A: Our closed-loop control system constantly checks and modifies coating settings in real time. The precise coating heads provide a thickness accuracy of ±0.1μm even with varying speed, so you always get the same quality from your production run.
Q: Is the line capable of processing substrates with different moisture contents?
A: Yes. This eliminates any curling problems and gives you flat, application ready end goods.
Q: How much time does the switch between product specs usually take?
A: Most product changeovers are done in 15 to 20 minutes using a centralised PLC control interface and quick-change tooling design, far quicker than conventional multi-machine systems.
Q: How do you make sure you slit accurately on thin stuff?
A: The system utilises anti-static bars for surface integrity and plasma coated circular blades with felt lubricating systems. This combination gives slitting tolerances of ±0.05mm also in the case of sensitive substrates.
Q: How much more energy efficient will we be than separate machines?
A: LED-UV based integrated UV curing modules are up to 40% more energy efficient than conventional mercury lamp systems. Consolidated operations save duplicated power consumption of many units.
Contact Us
Ready to transform your label production efficiency with Paperless Coating & Slitting Production Line? Contact our technical team at [email protected] to discuss your specific requirements and receive a customized solution proposal.
