Continuous Inkjet Coder
2、Suitable for traceability labels, anti-counterfeiting labels, anti-channel conflict labels, and electronic component labels.
3、Widely used in flexible packaging, plastic processing, automotive, and related industries.
4、Compact size (100 × 100 × 500 mm) with an operating speed of 100–300 m/min.
5、Designed for a 20-year service life with lifetime after-sales service support.
6、Multiple factories across China ensure fast delivery, while Southeast Asia warehouses support efficient global logistics.
High-Performance Continuous Inkjet Coder for Industrial Marking & Variable Data Printing
Shanghai Honghua Digital Equipment Co., Ltd. offers organisations with high-speed industrial Continuous Inkjet Coder solutions. Our technique is integrated into narrow and broad web flexo printers and slitting machines, running at a speed of 100-300 m/min, in a tiny dimension of 100 × 100 × 500 mm. The gadget satisfies the crucial manufacturing demands of flexible packaging, automotive and traceability labelling industries where reliability and precision are of the essence. It has a 20 year service life and life technical support.
What is a Continuous Inkjet Coder and Why Your Production Line Needs It?
They are non-contact printing methods for industrial high speed marking and coding. Liquid ink is fed under pressure from a pump to the reservoir via a tiny nozzle so that a continuous spray of droplets is produced.
Electrostatic charge and high voltage plates divert these droplets to form patterns on a substrate. The approach succeeds when mechanical contact or thermal inkjet systems cannot keep up with production rates.
Instant-dry coding improves your manufacturing process on non-porous surfaces such as glass, metal and plastics. The continuous flow architecture avoids nozzle obstruction 24/7, and supports continuous production cycles.
Key Applications Across Industrial Sectors
High-Speed Beverage Bottling
The device applies batch numbers and expiry dates at 100,000 bottles an hour in PET or glass bottling operations. Moisture-penetrating inks adhere even in high-condensation settings.
Flexible Packaging & Label Conversion
The Continuous Inkjet Coder writes changeable barcodes and QR codes on traceability, anti-counterfeiting and electronic component labels in real time. It increases throughput by integration with the flexo printing, slitting process.
Making of Cable and Wire
Fast-contrast pigmented inks (white/yellow) accurately mark meters at high line rates. Coding inhibits migration and abrasion during spooling.
Pharma Packaging
Traceability is maintained and sensitive medical supplies are protected via non-contact labelling. The method prints reliable quality 2D DataMatrix codes and expiry dates on glass vials or blister packs.
Technical Specifications & Core Parameters
| Item | Details |
|---|---|
| Product Name | Inkjet Coding Machine |
| Machine Dimension | 100mm × 100mm × 500mm |
| Total Power | 10 KW |
| Core Function | Real-time printing of variable barcodes & QR codes |
| Operating Speed | 100 m/min – 300 m/min |
| Printing Width | Customizable |
| Optional Printhead Brands | Kyocera, Ricoh, Fujifilm |
| Compatible Equipment | Narrow web flexo printing machine, wide web flexo printing machine, slitting machine |
| Service Life | 20 years |
| Warranty | 12 months with lifetime technical support |
Competitive Advantages That Drive ROI
Strong Compatibility & Fully Customizable Machine Unit
High Speed & Stable Operation for Improved Production Capacity
The equipment works stably at 100–300 meters per minute, synchronises with high-speed label printing and slitting lines. This substantially increases the overall efficiency of your manufacturing line.
Authentic Imported Printheads with Dependable Durability
Optional: Original Kyocera, Ricoh and Fujifilm print heads They have printing accuracy, steady operation, extended service life and low failure rate.
Broad Range of Applications for Variable Data Printing
It has self-developed variable RIP software for support high-speed printing. The system can print changeable barcodes and QR codes simultaneously in real-time, and is commonly utilised in traceability labels, anti-counterfeit stickers, serial number stamps and personalised package printing.
Quality Control Standards for Industrial-Grade Reliability
Quality control for your Continuous Inkjet Coder is all about long-term dependability and consistent printing in challenging environments. Our inspection method consists of:
Viscosity Stability Test: Ink and solvent ratio does not change for over 500 hours of operation.
Droplet Break-off Accuracy: Strobe-light examination to check the stability of the ink stream modulation.
Auto-flush Efficiency: Check that the system can clear the nozzle and gutter while the system is off to avoid ink from drying and causing a clog.
Substrate Adhesion Test: Cross-hatch and tape test (ASTM D3359) to confirm the permanence of the ink on selected industrial substrates.
Environmental Stress Testing: Exposing the unit to high-humidity and high-temperature chambers that imitate what the equipment would encounter on actual factory floors, validating that internal cooling and electrical components satisfy industrial-grade durability standards.
Manufacturing & Service Ecosystem
Shanghai Honghua Digital Equipment Co., Ltd. has factories in South China, East China and Southeast Asia. With 20 years' production expertise and 13 patents of technology, we can guarantee the quality of the products and the efficiency of the orders.
Multiple manufacturers in China can deliver rapidly and warehouses in Southeast Asia make it easy to ship all over the world. We can provide various trading terms such as FOB Shanghai/Ningbo, CIF, DAP etc, with expert export paperwork help.
Our expert export packing include standard fumigated solid hardwood box, multi-layer shockproof foam protection, independent moisture-proof packing for precision components. Customs declaration for domestic shipment usually takes 1-3 working days.
FAQ
Q: Why is the print quality of my product getting fuzzy or scattered?
A: This is generally caused by ink build up on the charge electrode or deflection plates. A professional cleaning of the printhead with the appropriate solvent will generally restore the integrity of the electrostatic field.
Q: What is the frequency of filter replacement required by the system?
A: Industry leading models generally suggest replacing the service module or filter kit every 3,000 to 6,000 working hours to prevent debris from clogging the 40-70 micron nozzle.
Q: Does the coder print on oily/greasy surfaces?
A: Yes, the coder is able to bite through very thin coatings of lubricant used in the car and canning industries utilising special MEK based oil penetrating inks.
Q: How does the system handle long-term shutdowns?
A: Good coders have an automatic flush cycle that flushes the printhead with pure solvent during shutdown, so the machine can start up promptly even after weeks of inactivity.
Q: What is the difference between CIJ and Thermal Inkjet (TIJ)?
A: This product is better for high speed, non touch applications on non porous surfaces with a considerably higher throw distance while TIJ is better for reliable quality graphics on porous surfaces.
Contact Us
Ready to upgrade your production line with a Continuous Inkjet Coder? Contact our technical team at [email protected] for customized configurations and expert consultation today.
