Custom Inkjet Coder
2、Designed for traceability, anti-counterfeiting, anti-channel conflict, and electronic component labeling.
3、Widely used across flexible packaging, plastics, automotive, and industrial applications.
4、Measures 100 × 100 × 500 mm and operates at 100–300 m/min for high-efficiency production.
5、Offers a 20-year service life with lifetime after-sales service.
6、Multiple production facilities in China and Southeast Asia warehouses ensure quick global delivery.
Custom Inkjet Coder System – High-Speed Variable Data Printing Solution for Industrial Labeling
Shanghai Honghua Digital Equipment Co., Ltd. provides a professional Custom Inkjet Coder with flexo printing machine, slitting machine and label processing devices. This technique generates changeable barcodes and QR codes with stability in real time at 100-300 m/min. It provides traceability, anti-counterfeiting, and custom labelling in flexible packaging, automotive, and industrial segments with a compact footprint of 100 × 100 × 500 mm and 10 KW total power. With 20 years of manufacturing experience, 13 technology patents and many production bases in China and Southeast Asia, our product is guarantyd to have solid performance, 20 years service life and lifetime technical support.
Why Choose Our Custom Inkjet Coder?
Generally, off-the-shelf printers cannot meet the criteria of substrate, speed and integration in demanding production environments. We solve these problems with modular architecture and bespoke design of our product.
Each system is built to order for your manufacturing line. All are customised for low-surface-energy substrates, ultra-high-speed synchronisation, and space-constrained deployments. Your PLC controlled systems are matched with custom hardware, software logic and frames for the machines.
Adaptability solves compatibility problems. Designed around how you operate. Not the other way around.
Technical Specifications at a Glance
| Item | Details |
|---|---|
| Product Name | Inkjet Coding Machine |
| Machine Dimension | 100mm × 100mm × 500mm |
| Total Power | 10 KW |
| Core Function | Real-time printing of variable barcodes & QR codes |
| Operating Speed | 100 m/min – 300 m/min |
| Printing Width | Customizable |
| Optional Printhead Brands | Kyocera, Ricoh, Fujifilm |
| Compatible Equipment | Narrow web flexo printing machine, wide web flexo printing machine, slitting machine, etc. |
| Remarks | Custom exclusive machine frames available based on customers' existing equipment models |
Key Advantages That Drive Productivity
Full Compatibility & Modular Customization
Our Custom Inkjet Coder is designed for compatibility with mainstream, narrow web and wide web flexo printers, and slitting machines. The printing width and machine frames are custom fitted to your manufacturing line parameters. This means no interference and optimal use of existing infrastructure.
High Volume Workings - High Speed Stability
The system runs at a constant 100-300 meters per minute and is synchronised with high speed label printing and slitting lines. That means better overall processing efficiency without affecting print quality or uptime.
Imported original printheads ensure reliability
Choose from original Kyocera, original Ricoh or original Fujifilm printheads. They provide high precision printing, reliable operation, long service life and low failure rate. Your manufacturing has fewer shutdowns and cheaper long-term expenditures.
Variable Data Printing for Different Applications
The coder has self-developed variable RIP software, which can handle high speed real time printing of dynamic barcodes and QR codes. This capacity is crucial for traceability labels, anti-counterfeiting stickers, serial number stamps and personalised package printing for all sectors.
Broad Application Across Industries
The versatility of our inkjet coding system makes it indispensable in multiple sectors.
Flexible Packaging & Plastics
Also, the coder employs fast-dry, smear-resistant codes in cold chain beverage packaging and flexible film manufacture, even in condensing environments. Special inks persist on glass, PET and low surface energy polymers.
Marking of Automotive Parts
Custom Inkjet Coders on robotic assembly lines mark engine parts, rubber hoses and metal parts with heat-resistant, friction-stable codes. They resist hard working conditions and high temperature curing cycles.
Serialisation in Pharmaceuticals
High-speed blister pack lines need full compliance. We print UV-visible anti-counterfeiting codes and serialised DataMatrix symbols to fulfil data integrity and track-and-trace accuracy standards in FDA 21 CFR Part 11.
Electronic Parts Labelling
Where manufacturing space is tight, micro-print resolution allows for clear, robust PCB and small component codes that can be tracked for the entire lifetime.
Quality Control & Reliability Standards
Rigorous inspection procedure ensures long lasting performance.
Ink Viscosity Stability Test Ensures Droplet Formation at Various Temperatures. Ensure your inks adhere to your surfaces using the Adhesion Tape Test (ASTM D3359) and Rub Resistance Test.
Nozzle Firing Rate Analysis stops high-speed burst hunger Environmental stress screening includes gantry mounted system vibration testing and temperature cycling to stabilise electronics in non climate controlled manufacturing floors.
Core systems with an IP65 or IP66 rating are resistant to wet and washdowns. All devices are CE, UL and RoHS certified for electromagnetic compatibility and chemical safety in different industrial scenarios.
Flexible Customization & Global Support
OEM & ODM Services
We do everything, from hardware to software. International standard PLC control system supports 110V, 220V and 380V. Flexible MOQ rules allow for single unit sample testing, small batch orders, and large manufacturing runs.
Global Logistics & Export Packaging
The precision equipment is placed in fumigated solid wood containers with multi-layer shockproof foam and moisture-proof critical components. We accept maritime, air, rail and express transportation, FOB (Shanghai/Ningbo), CIF and DAP.
Customs declaration at home 1-3 days. Professional paper work makes it easier to pass customs in the destination country.
Complete After Sales Service
Each system has a 12 month guarantee and lifetime technical support. Our specialists provide quick remote assistance, on-site troubleshooting, replacement parts and maintenance for the lifetime of the equipment.
FAQ
Q: Does your method work on non-porous surfaces?
A: Of course. Our solution works with specialised solvent-based or UV-curable inks with adjusted nozzle voltages. This provides fast cure and high contrast bonding to difficult substrates such as HDPE and treated metals.
Q. Is compatible with current ERP or MES platforms?
A: Yes. Professional units have RESTful APIs and specific drivers for easy data exchange with SAP, Oracle or bespoke MES. The Open Protocol feature provides Modbus/TCP and Ethernet/IP connection.
Q: How much maintenance is needed on specialised ink systems?
A: Auto-flushing cycles are scheduled by ink type. Physical filter replacements are commonly done on a 2000-4000 hour operating basis minimising downtime and maximising printhead life .
Q: How can you control the print quality at different line speeds?
A: High resolution rotary encoders provide real time pulse feedback. This ensures the coder varies firing frequency with conveyor speed, ensuring constant print quality from 100 to 300 m/min.
Q: What if there is a power failure?
A: Most systems have an inbuilt UPS or Safe-Shutdown process. This protects the print head to preserve your investment by preventing ink drying and nozzle blockage in unforeseen downtime.
Contact Us
Ready to enhance your production line with Custom Inkjet Coder? Contact us today to discuss your specific requirements and receive a customized proposal.
Email: [email protected]
