High-Speed Horizontal Round Bottle Labeling Machine

High-Speed Horizontal Round Bottle Labeling Machine | Automated Precision Labeling System for Pharmaceutical & Cosmetic Industries

For slender cylindrical containers, Shanghai Honghua Digital Equipment Co., Ltd. provides the JT-215H High-Speed Horizontal Round Bottle Labeling Machine, a dependable choice. Our industrial-grade labelling system is excellent for ampoules, oral liquid vials, test tubes and lipstick tubes sizes 12-24mm, labelling 600 bottles per minute with ±1mm accuracy. The PLC-controlled servo motor driving system with the horizontal screw-feeding mechanism may avoid the tipping of unstable goods. Made of aluminium alloy and GMP-compliant SUS304 stainless steel. Fast 30-minute operator training, the machine’s inclined roller clamp eliminates label skewing and facilitates 24/7 output.

Why Choose Horizontal Labeling for Unstable Round Bottles?

Traditional vertical labelling does not work on unstable thin cylindrical items. The horizontal transport method of our product solves this difficulty.

Each bottle is held firmly for labelling by an angled horizontal roller clamp. This avoids the tilting of medicinal and cosmetic tubes. You have a high quality manufacturing process with no bottle jams or mis-alignment of labels.

Bottles are securely conveyed via screw feeding. A synchronised vertical to horizontal transition reduces the impact and loudness of each container. This gentle handling protects fragile glass ampoules and optimises throughput.

Technical Specifications

Intelligent Control System for Simplified Operation

Your operators will like the user friendly PLC and LCD touch screen panel combination. The high resolution HMI interface clearly displays all labelling settings.

One-click save and recall of parameters are supported by the system. Simply load the stored recipe while switching between various bottle sizes or label styles. This removes the time to manually readjust and decreases the chances of setup problems.

Operators are trained on the machine in 30 minutes. The operating interface is visual and instructs them step by step. Your manufacturing staff can operate the equipment 24/7 without having specific technical training.

Versatile Application Across Multiple Industries

This High-Speed Horizontal Round Bottle Labeling Machine is used in industrial industries. Pharmaceutical industries use it for labelling ampoules and injectable vials in sterile conditions. It is used by clinical labs to correctly identify blood collection tubes.

Cosmetic makers get excellent wrap-around labels on lipstick and eyeliner tubes. The technique makes sure barcodes are readable even on curved, shiny surfaces. The makers of stationery put a branded label on high-end pens and always in the same place.

The basic model can process round bottles with diameters of Φ10-30mm. Custom configurations include double sided labelling, inline coding integration and enlarged hoppers for increased production quantities.

Advanced Features for Maximum Efficiency

The servo motor driving technology gives excellent speed and stability. The technology has a constant labelling quality over the 0-600 bpm speed range. This accuracy facilitates compliance in the pharmaceutical industry and saves material waste.

Automatic bottle alignment eliminates missed labels and production stoppage. The bottle is detected by the machine before the label is applied. If the feed is interrupted, the system will stop labelling to save resources.

The long conveyor design enables interaction with upstream filling lines and downstream packing equipment. With synchronised operations, you may design a comprehensive automated manufacturing system.

Robust Construction for Long-Term Reliability

Each component satisfies GMP criteria for pharmaceutical manufacture. SUS304 stainless steel frame resistant to cleaning chemicals and hygiene. High-grade aluminium alloy parts are used to minimise machine weight, while guaranteeing structural strength.

The horizontal design reduces operator work effort. Your workers may access label rolls and make modifications at suitable working heights. The ergonomic benefit helps to prevent tiredness during long manufacturing shifts.

20 years of manufacturing expertise to support our design which gives us constant performance. Our quality control methods include labelling accuracy, servo response time and mechanical durability before shipping.

Customization Options for Your Specific Needs

We recognise that production needs differ from one application to the next. Our technical team can offer OEM & ODM customisation services to meet your precise demands.

Voltage configurations may be adjusted to your facility’s power supply. 110V, 220V or 380V choices are available. Bottle diameter and height ranges may be expanded for specialised items beyond normal standards.

Other features include CCD vision inspection systems for quality verification, thermal transfer printer integration for changeable data printing and automated rejection gates for non-compliant items. All improvements are built on top of the base labelling system.

Comprehensive Support and Service

All mechanical and electrical components are covered by a 12 month guarantee on your investment. Lifetime technical support – we’re here to help whenever you need us.

Professional installation instruction helps your team commission the equipment right. Small problems may be swiftly solved with remote technical help. Our engineers give on-site help in difficult circumstances.

Spare parts are easily accessible to provide minimum downtime. We keep crucial components in stock and dispatch replacements swiftly. Maintenance training allows your personnel to undertake regular maintenance on their own.

Global Delivery and Packaging

We have safe export packing with fumigated sturdy oak boxes and multi-layer foam protection for the High-Speed Horizontal Round Bottle Labeling Machine. Moisture-proof: Precision parts are treated independently.

We provide flexible trading terms such as FOB Shanghai/Ningbo, CIF and DAP. Depending on your urgency, our logistics staff can arrange for your marine freight, air shipment, rail transportation or fast delivery.

Domestic customs clearance usually takes 1-3 business days. All paperwork for customs formalities at destination country is provided by us.

FAQ

Q: How does this machine avoid label skewing on tiny diameter bottles?

A: The horizontal roller cradle sets each bottle in a fixed rotating position. This combined with servo controlled label dispensing means that wrap around alignment is constant within a ±1mm tolerance.

Q: Can the system do transparent or no-label detection?

A: Yes, Ultrasonic sensors are able to find the edge of the label, transparent or not. With the “No Bottle, No Labeling” feature, if there are no bottles on the conveyor, there is no label waste.

Q: How long does it typically take to switch various products?

A: Tool-less adjustment handles and digital position indicators allow qualified workers to do changeovers in under 15 minutes. Saved recipes help this go faster.

Q: Does the machine have a real-time batch code printing function?

A: Yes, the system is provided with synchronised mounting brackets for either heat transfer or laser encoders. These print manufacturing data directly onto labels before applying.

Q: Is the equipment cleanroom compatible?

A: Yes, the stainless steel structure satisfies the pharmaceutical cleanroom requirements and is GMP certified. The closed label channel reduces the danger of contamination.

Contact Us

Ready to enhance your production efficiency with our High-Speed Horizontal Round Bottle Labeling Machine? Contact our technical team to discuss your specific requirements and receive a customized solution proposal. Email: [email protected]