Inkjet Batch Coder
2. Suitable for commodity traceability labels, anti-counterfeiting & anti-channel conflict labels, electronic component labels and more.
3. Widely applied in flexible packaging, plastic processing, auto parts and other industries.
4. Machine dimensions: 100mm × 100mm × 500mm
5. Operating speed: 100–300 meters per minute
6. 20-year service life with lifelong after-sales service support.
7. We have multiple production factories across China to ensure fast order delivery.
8. Equipment warehouses are established in Southeast Asia for easy import and export to many countries.
High-Speed Inkjet Batch Coder for Variable Data Printing | Industrial Coding Solutions
Shanghai Honghua Digital Equipment Co., Ltd. Advanced Inkjet Batch Coder is developed for high-speed production lines with a requirement for real-time variable data printing. With a small footprint of 100mm x 100mm x 500mm and speeds of 100-300 meters per minute, the industrial coding system easily integrates with narrow and wide web flexo printers and slitting machines. Our product has 20 years of production experience and 13 technological patents, dependable in flexible packaging, plastic processing and auto parts industries with a service life of 20 years and everlasting technical assistance.
What Is an Inkjet Batch Coder and Why Your Production Line Needs It?
A dedicated industrial printing technique is used to print variable information (production dates, batch numbers, barcodes and QR codes) on goods and packaging in real time. It eliminates the human marking bottlenecks and provides regulatory compliance and supply chain traceability with non-contact printing.
The industrial environment needs speed, accuracy and reliability. Traditional labelling is sluggish and prone to mistakes, which hinders performance. ‘Our coding machine automates the marking process, minimises downtime and ensures print quality at high line speeds.
Core Technical Specifications
| Item | Details |
|---|---|
| Product Name | Inkjet Coding Machine |
| Machine Dimension | 100mm × 100mm × 500mm |
| Total Power | 10 KW |
| Core Function | Real-time printing of variable barcodes & QR codes |
| Operating Speed | 100 m/min – 300 m/min |
| Printing Width | Customizable |
| Optional Printhead Brands | Kyocera, Ricoh, Fujifilm |
| Compatible Equipment | Narrow web flexo printing machine, wide web flexo printing machine, slitting machine |
| Service Life | 20 years with lifelong after-sales support |
Key Advantages That Boost Your Production Efficiency
Full Compatibility With Existing Production Lines
The Inkjet Batch Coder works effectively on conventional narrow and wide web flexo printers and slitters. Custom machine frames are built to match your equipment so you may install without impacting the production process. This flexibility accelerates deployment and protects your equipment investment.
Speed increases without quality loss
This coding method performs well at 100–300 meters per minute, keeping pace with today’s high-speed label printing and slitting. You increase your production capacity and yet have print registration and code readability. Each print is timed via digital I/O and Ethernet protocols that sync the pace of the conveyor.
Genuine Imported Printheads for Enduring Performance
Kyocera, Ricoh and Fujifilm printheads are original and robust for industrial use. These precision parts provide high resolution output, homogeneous droplet formation and extended life. Low failure rates translate into cheaper maintenance costs and less production time lost.
Variable Data Printing for Wide-Ranging Applications
Proprietary variable RIP software generates variable barcodes and QR codes at the same time. This capability provides commodities traceability labels, anti-counterfeiting stickers, electronic component identification and bespoke packaging. Your firm can respond rapidly to changes in the market and regulation.
Wide Application Across Industries
Food and Beverage Production
Non-contact printing on curved, cold or wet surfaces facilitates high speed canning and bottling processes. The Inkjet Batch Coder is food safe and offers high readability in tough situations.
Pharmaceutical Production
Precision 2D Data Matrix code labelling for blister packs and small vials requires high resolution. For pharmaceutical serialisation (strict) the system is connected to a track and trace program.
Flexible and plastic packaging
Inks for printing on plastic film must dry fast. Technology allows several ink chemistries to quickly adhere and resist smearing on PE, PP and metal surfaces.
Automotive & Industrial Parts
Marking parts in filthy, high vibration environments demands rugged construction and ink adhesion. The coding machine applies a permanent code that can withstand harsh manufacturing conditions.
Quality Control and Technical Support
Dependable. Strict quality control. The ink permanence is verified by ASTM D3359 adhesive testing. Printhead stability is checked from 5 °C to 45 °C to avoid nozzle drop-out. Ink viscosity accuracy testing optimises drop charging for consistent print quality.
All equipment is CE, RoHS and ISO 9001 compliant. IP55/IP65 stainless steel enclosures are used in industrial applications to protect internal components from dust and moisture.
You receive 12-month warranty and lifetime tech support. Our dedicated team of service experts provides remote diagnostics, replacement parts and maintenance. With manufacturing facilities in South China, East China and Southeast Asia, we provide speedy order fulfilment and prompt after-sales service.
Packaging and Global Logistics
Sensitive components are protected throughout international transit by expert export packaging. Shipping in standard fumigated solid wood containers with multi-layer shock resistant cushioning for safe delivery. Independent moisture-proof wrapping for inkjet printheads and servo motors.
We support the trade conditions of Shanghai/Ningbo FOB, CIF, DAP. Sea, air, rail and international express shipping is available to customers. Customs declaration domestic 1-3 days Full paperwork help for clearance in destination country.
FAQ
Q: Why do my coder nozzles block up so often?
A: Most blockages are caused by ink drying in the nozzle during downtime. This is prevented by ensuring the auto-flush cycle completes correctly upon shutdown. 3,000-5,000 hour maintenance to maintain optimal pressure and fluid purity.
Q. Does it print on non-porous surfaces?
A: Yeah. Fast-drying MEK-based inks adhere to non-porous surfaces such as plastic film, metal and coated substrates nearly quickly.
Q: How does the throw distance affect print quality?
A: Code on uneven terrain with higher throw distances, however character sharpness may be reduced. It produces good print quality at normal throw distances, and permits uncommon product shapes.
Q: Can I integrate current manufacturing lines?
A: Digital I/O and Ethernet/IP for today’s coders synchronise belt speeds, trigger sensors. For effective process integration, our technical staff assists.
Q: What are the typical maintenance intervals?
A: The typical industrial machine requires filter and ink core maintenance every 3,000 to 5,000 hours. Regular preventative maintenance enhances the operation and service life of equipment.
Contact Us
Ready to upgrade your production line with an Inkjet Batch Coder? Contact us today at [email protected] for technical consultation and quotations.
