Automatic Horizontal Round Bottle Labeling Machine
2. The whole machine is made of stainless steel and aluminum alloy, rust-proof and compliant with GMP standards.
3. This machine integrates automatic bottle feeding, bottle centering, labeling, label smoothing, counting and other functions.
4. The labeling position is adjustable.
5. It can be connected to conveyor belts for inline production line operation.
6. Various special customized models are available as per customers’ requirements.
7. The equipment features a 20-year service life with lifelong after-sales service support.
8. Multiple production factories across China enable fast order delivery.
9. Equipment warehouses are established in Southeast Asia to facilitate convenient import and export to numerous countries.
High-Precision Automatic Horizontal Round Bottle Labeling Machine for Small Cylindrical Container Applications
Shanghai Honghua Digital Equipment Co., Ltd. is proud to introduce the Automatic Horizontal Round Bottle Labeling Machine Model JT-215. This is a professional industrial machine for cylindrical containers that cannot be worked vertically. The PLC and HMI control system allows this machine to label 250 pieces per minute with ±1mm accuracy. The system is built of stainless steel and aluminium alloy and is GMP certified with a lifespan of 20 years. With 20 years manufacturing expertise and 13 technical patents, the equipment can handle standalone and inline production and incorporate automated feeding, centring, labelling, smoothing and counting.
What Makes Automatic Horizontal Round Bottle Labeling Machine Essential？
The product overcomes crucial manufacturing problems that vertical labellers cannot. Vertical conveyors are unable to stably transport thin glass vials, test tubes, ampoules, and hoses with high centers of gravity or diameters less than 24mm.
This horizontal system handles containers lying flat on a roller belt. The design avoids glass-to-glass contact that breaks pharmaceutical manufacture. This prevents label skewing in case of hand application on tiny items.
Its side-clamping mechanisms and adjustable pressure rollers avoid creases on cylindrical surfaces. Maintains aesthetic quality for cosmetic and pharmaceutical brand value and solves inefficiencies of mass manufacturing.
Core Technical Architecture and Performance Parameters
Our Automatic Horizontal Round Bottle Labeling Machine features precision-engineered components for reliable high-speed operation. The modular design allows rapid changeovers between different bottle specifications with minimal downtime.
| Specification | Details |
|---|---|
| Model | JT-215 |
| Power Supply | 110V/220V, 50/60Hz, 900W |
| Labeling Speed | 0-250 pcs/min |
| Labeling Precision | ±1mm |
| Bottle Diameter Range | 12-24mm (customizable) |
| Label Size | H: 20-105mm, L: 20-250mm (customizable) |
| Label Reel Diameter | Inner 76mm, Outer 360mm (max) |
| Machine Dimensions | L2000 × W850 × H1550mm |
| Frame Material | Stainless Steel & Aluminum Alloy |
| Control System | PLC with HMI Interface |
| Service Life | 20 years |
The high-torque servo motor ensures consistent label dispensing. Photoelectric sensors provide "no bottle, no labeling" functionality to minimize waste. The PLC system supports parameter storage for up to 50 product recipes, enabling automatic speed and timing adjustments when switching between container types.
Versatile Application Scenarios Across Industries
With its horizontal structure for precision and container security, this labelling system is a must-have in specialised production scenarios.
Pharmaceutical Manufacturing: Breakage may be avoided by reducing glass contact during high speed ampoule and small vial labelling. The horizontal machine processes the containers without breaking, while maintaining labelling speeds for commercial production.
Cosmetic & Personal Care: Lipsticks, eyeliners and eyebrow pencils require exact label overlap and aesthetic harmony. Variable label position and pressure make sure your brand stays uniform for thousands of units every shift.
Laboratory & Chemical Research: Labels for test tubes and centrifuge tubes must be chemical or freezer resistant. The machine employs synthetic labels with adhesive for 24/7 durability.
Operational Through Intelligent Integration
Shanghai Honghua Automatic Horizontal Round Bottle Labeling Machine merges many functions into a single complete unit. Bottle feeding is automatic, no human manipulation. The centring mechanism guarantees a uniform label positioning regardless of small differences in container dimensions.
Secondary smoothing brushes eliminate air bubbles in application. This avoids adhesion problems that might impair the traceability and appearance of the product. The automated counting feature enables real-time monitoring of production, facilitating quality control.
You may adjust the web tension for every kind of label material, from paper to transparent film. The technology, when used with ultrasonic sensors instead of traditional photoelectric sensors, reliably identifies clear label gaps for accurate dispensing.
With the tool-less adjustment mechanism, workers can change bottle sizes in 10-20 minutes. This quick changeover capacity helps maximise production uptime when numerous product lines are being produced in the same facility.
Quality Assurance and Compliance Standards
Every product is put through a thorough validation process prior to shipping. Testing of label accuracy checks for positional variation over 1000 continuous cycles. Missing label detection guarantees 100% detection of unlabelled or mis-labeled containers.
Adhesion and bubble examination under various humidity conditions to check that the air pockets are being removed by the pressure rollers. The conveyor system is 72 hour continuous fatigue tested for durability during long term operation.
Static control tests verify the performance of antistatic devices in dry situations where the clinging of labels might interrupt the flow of production. All machines pass through IQ/OQ/PQ validation procedures to fulfil the standards for CE and ISO9001 certification.
Constructed of rust-proof stainless steel for simple cleaning to fulfil GMP hygiene requirements Corrosion resistant materials for certain situations with chemical exposure or high sanitisation frequency.
Comprehensive Support and Global Logistics
Shanghai Honghua offers lifelong technical assistance and 12 months warranty. Professional service staff supports remotely and provides on-site support across the equipment life cycle.
Multiple manufacturing sites in South China, East China and Southeast Asia provide speedy order fulfilment. The equipment warehouses in Southeast Asia make it easy to import to many nations, with shortened shipping times.
Flexible trading terms including FOB (Shanghai/Ningbo), CIF, DAP are supported. For precision components, professional export packing includes fumigated solid wood containers with multi-layer shockproof foam cushioning. Domestic customs clearance 1-3 working days complete.
FAQ
Q: Why do I get bubbles on my labels after application?
A: Bubbles usually occur because to uneven roller pressure or adhesives that do not fit the bottle surface. Here's the fix. You want to check web tension settings and fine-tune the secondary smoothing brush.
Q: Do this machine print on clear labels?
A: Yes, but you need an ultrasonic label sensor to detect gaps between clear labels. Standard photoelectric sensors are unable to differentiate transparent materials from backing paper.
Q: What is the product changeover time?
A: Trained personnel conduct changeovers between various bottle sizes in 10-20 minutes utilising tool-less adjustment handles and without any production disruption.
Q: What is the lifetime of rubber rollers?
A: Good quality silicone rollers will last 18-24 months on normal 8 hour shifts before they need to be replaced due to wear.
Q: How does the system manage differences in bottle diameter?
A: The PLC can hold up to 50 product recipes with speed and timing parameters that automatically update when new physical guidelines are established for new container sizes.
Contact Us
ransform your production line with Shanghai Honghua's proven Automatic Horizontal Round Bottle Labeling Machine technology. Contact our team at [email protected] to discuss your specific application requirements and receive customized solutions.
