Automatic Rotary Die Cutter
2、Features full-servo control, photoelectric positioning, automatic web correction, and constant tension control for precise die-cutting and smooth material conveying.
3、Intelligent PLC touchscreen simplifies operation with one-click settings and supports efficient processing of all self-adhesive roll materials.
4、Die-cutting speed: 120 m/min.
5、Die-cutting precision: ±0.15 mm.
6、20-year service life with lifetime after-sales support.
7、Multiple production facilities across China ensure quick order fulfillment.
Equipment warehouses in Southeast Asia enable convenient import and export.
High-Speed Automatic Rotary Die Cutter Machine with Full-Servo Control for Precision Label Converting
Shanghai Honghua Digital Equipment Co., Ltd. provides an industrial quality Automatic Rotary Die Cutter for large volume label converting. It is a continuous production process with automatic labelling, rotary die-cutting, waste stripping, precise slitting and rewinding. With a maximum die-cutting speed of 120 m/min and an accuracy of ±0.15 mm, the machine guarantees a continuous quality of output for demanding industrial applications. Our solution has 20 years of manufacturing experience and 13 technological patents. Our solution is dependable with 20 years service life and lifetime technical support.
What Makes Our Automatic Rotary Die Cutter System Different?
We deployed a system that replaces several individual devices. Eliminates frequent material handling, reducing labour and manufacturing floor space.
The full-servo synchronous drive system controls all processing stations from unwinding to rewinding. Photoelectric sensors detect registration marks in real time and alter the cut position accordingly to achieve ±0.15 mm precision across long production runs.
Rotary technology gives you a continuous flow of material, as opposed to the stop-start action of flatbed cutters. This improves operation, decreases mechanical stress in materials, and increases conversion throughput.
Core Technical Specifications
| Parameter | Value |
|---|---|
| Die-cutting Speed | 120 m/min |
| Max Paper Feeding Width | 320 mm |
| Die-cutting Accuracy | ±0.15 mm |
| Max Unwinding Diameter | 800 mm |
| Max Rewinding Diameter | 140 mm |
| Rewinding Core Size | 1 inch, 1.5 inches |
| Air Pressure Requirement | 0.4–0.8 MPa |
| Total Power | 8 kW |
| Voltage | 220V 1-phase |
| Machine Dimension | 1850×1300×1700 mm |
| Overall Weight | 2300 kg |
Multi-Function Integration for Streamlined Production
You get five core functionalities in one small footprint.
The Automatic Labelling Module provides exact tension control while applying backing material or carrier webs. The system can handle single-sided and double-sided labelling.
Automatic Rotary Die Cutter Station employs cylindrical tooling for continuous cutting operation. The movement also lacks the reciprocating motion required in flatbed systems, which means less vibration and longer tool life.
The matrix material is automatically removed following the cut in the waste stripping process. You get smooth finished edges without operator intervention or subsequent processing.
Precision Slitting is the concurrent splitting of broad webs into several thin rolls. Independent tension zones provide constant edge quality on all output channels.
Automatic Rewinding Packages completed items on standard 1” or 1-1/2” cores. Constant tension control is used to provide high speed winding preventing telescoping and core crushing.
Advanced Control Systems for Consistent Quality
The clever PLC touch screen interface reduces complicated processes into straightforward workflows. One-click instructions configure process settings and save job recipes for fast recall during product changeovers.
Each processing station is driven by full-servo motors, each one separately yet simultaneously. The technology automatically adjusts for differences in material thickness and maintains registration accuracy without human modification.
Automatic web correction sensors detect sideways movement and initiate instant alignment repairs. This means that your labels will be kept properly aligned throughout the whole manufacturing run.
Constant tension control continuously monitors material stress from unwinding to rewinding. The technology automatically changes motor speeds to avoid stretching, ripping or wrinkling on a variety of substrate types.
Broad Material Compatibility for Diverse Applications
Your Automatic Rotary Die Cutter handles all self-adhesive roll materials often used for label conversion, packaging and industrial applications.
The machine is suitable for processing normal paper labels, special-shaped labels, polyester films, foam tapes, protective films and other electronic functional materials. Single or multi-layer structures may be processed without any alterations to the equipment.
This flexibility is especially important for the manufacture of corrugated packaging, precision electronics with EMI shielding, and medical-grade applications that need sterile processing conditions.
Proven Reliability with Long-Term Support
Invest in decades of continuous performance. Our products have a 20 year service life. The equipment is manufactured with high quality components and is tested strictly before shipping.
12 month warranty covers all the manufacture flaws. Lifetime technical support: Professional channels for remote diagnosis, firmware upgrades and troubleshooting help.
We have many manufacturing bases in South China, East China and Southeast Asia, can provide fast delivery of replacement parts. Equipment warehouses in Southeast Asia make cross-border logistics easier for worldwide consumers.
Shanghai Honghua Digital Equipment Co., Ltd. has strong quality control system, which has gained over 20 years manufacturing experience. We have 13 technical patents on key advances in die cut accuracy, servo control systems and automated waste removal methods.
FAQ
Q. How can you control die wear and sharpening cycles? FAQ
A: The adjustable anvil pressure mechanism and toughened coatings greatly increase die life. In general, professional re-sharpening is necessary every 1–2 million rotations, depending on the abrasiveness of the substrate.
Q: Is it possible to process multi-layer materials?
A: Yeah. The method cleanly cuts through all material layers and processes layered structures and multi-layer constructions in one pass.
Q: What is the typical changeover time for new jobs?
A: All processing parameters are stored in a digital work memory. Quick-change tooling systems allow you to swap items in about 15 to 20 minutes.
Q: How does the system handle static electricity in plastic films?
A: Built-in ioniser bars and anti-static brushes remove electrical charges that may cause material blockages or uneven feeding during high-speed operation.
Q: What remote assistance is offered for the servo system maintenance?
A: Secure network connections offer remote diagnostic access. Our specialists can update control firmware and tune timing sequences remotely, cutting eliminating the need for on-site visits and minimising production downtime.
Contact Us
Transform your label converting operations with the Automatic Rotary Die Cutter, our proven rotary die cutting technology.
Email: [email protected]
