Double-Station Die Cutting Machine
2、Feeding and die-cutting are computer-controlled. Three photoelectric sensors provide precise positioning in both transverse and longitudinal directions, enabling die-cutting, waste rewinding, sheet cutting, or rewinding for automatic labeling in a single operation.
3、It is an ideal finishing solution for flexographic printing presses, continuous screen printing machines, gravure printing presses, and anti-counterfeit label embossing equipment. The dual-station configuration expands production flexibility and improves efficiency for various label printing applications.
4、Multiple machine models are available to meet different production requirements.
5、Designed for a 20-year service life and backed by lifetime after-sales service support.
6、Multiple manufacturing facilities across China ensure fast production and reliable order delivery.
7、Equipment warehouses in Southeast Asia facilitate efficient import and export logistics for customers in various countries.
High-Precision Double-Station Die Cutting Machine for Industrial Label Production | Advanced Dual-Process Converting System
Shanghai Honghua Digital Equipment Co., Ltd. produces industrial-grade Double-Station Die Cutting Machines for high-volume label production. This state of the art conversion equipment consists of two flat bed die-cutting stations, which can run at 20-300 strokes per minute with a positional accuracy of ±0.1mm on materials. The machine is equipped with computer-controlled feeding mechanisms and three photoelectric sensors for transverse and longitudinal registration for detailed die-cutting. This equipment is ideal for companies who want multiple process activities to be performed simultaneously or need to produce several product formats independently, all within a single manufacturing footprint. It features 20 years operational life span and lifetime technical support.
What Makes Dual-Station Technology Essential for Modern Converting Operations?
A product moves industrial material processing forward. It’s a two-processing-unit-in-one-frame system, as opposed to single-station equipment.
Kiss-cut on one station and through-cut or laminate on the other is possible with this design. Synchronised operation eliminates secondary material handling, cuts registration errors and waste by 15%.
This technology solves major production problems for advanced label converters. You may run numerous items or multi-step operations at the same time.
Core Technical Specifications and Performance Parameters
Understanding the technical capabilities helps you evaluate production fit:
| Specification | Model 320II/350II | Model 420II/450II |
|---|---|---|
| Die-cutting Speed | 20-300 strokes/min | 20-300 strokes/min |
| Max Unwinding Diameter | 500mm | 500mm |
| Max Roll Paper Width | 320mm/350mm | 420mm/450mm |
| Max Die-cutting Width | 320mm/350mm | 420mm/450mm |
| Max Die-cutting Length | 320mm/350mm | 420mm/450mm |
| Positioning Accuracy | ±0.1mm | ±0.1mm |
| Total Power | 6kW | 7.5kW |
| Power Voltage | 380V ±10% | 380V ±10% |
| Overall Weight | 2300kg | 2800kg |
| Overall Dimension | 3400×950×1400mm | 3400×1200×1400mm |
Both models deliver consistent performance across various substrate types. The precision positioning system ensures your output meets demanding quality standards even during extended production runs.
Advanced Control Systems and Operational Intelligence
The working principle of this equipment is computer controlled feeding and die-cutting mechanisms. Three photo-electric sensors are strategically placed to continually check the location of the material during the working cycle.
This sensor array allows to correct the transverse and longitudinal alignment in real time. Your operators can maintain tight registration even when they work with difficult materials or at full speed.
Intuitive access to all machine operations is provided via the PLC control interface. You do not need specialised technical skills to change settings, track production data, and handle problems.
Independent servo controllers for each station enable operation asynchronously if required. This flexibility is great when your production schedule has to be flexible.
Versatile Applications Across Industrial Label Manufacturing
Double-Station Die Cutting Machine is the good finishing option for many kinds of upstream equipments. It is fully compatible to flexo printing presses, continuous screen printing machines and gravure printing systems.
Dual-station setup allows a better integration of security features for anti-counterfeit label manufacture. Combine embossing, holographic foil application and precise die-cutting in one procedure.
Material Compatibility – Paper-based self-adhesive labels, Polyester film labels and speciality security substrates. This adaptability reduces the need for numerous specialised equipment at your company.
The machine can handle multi-layer structures, which is a boon for medical device producers. The system offers contamination-free processing for the manufacturing of diagnostic strips and the manufacture of medical dressings.
FPC gasket fabrication and EMI shielding material processing are consumer electronics applications. The first station cuts with accuracy while the second does conductive adhesive lamination.
Double-Station Die Cutting Machine Efficiency and Material Waste Reduction
What’s about this equipment compared to traditional methods is that it can process in a single pass. Automatic labelling: simultaneous die cutting, waste rewinding, sheet cutting and rewinding.
This combination decreases material handling between operations. You remove the registration problems that are prevalent when material is processed via many stand alone machines.”
Each station has autonomous waste management system. High torque rewinders may be programd to operate at speeds other than the main web to optimise the efficiency of scrap removal.
You’ll see instant material yield improvements in your cost accounting. The possibility of re-feeding mistakes is eliminated, hence scrap rates are substantially lower than single station alternatives.
Manufacturing Quality and Long-Term Reliability Standards
Robust construction throughout the Double-Station Die Cutting Machine, with 20 years expertise in manufacturing at Shanghai Honghua. The frames are of high quality cast iron which is important for vibration dampening at high speeds.
The 20-year design life is a result of engineering decisions taken during development. Critical wear parts are protected and maintenance access is eased.
Production is supported by many manufacturing sites in China and Southeast Asia, with consistent delivery dates. You get manufacturer direct assistance wherever you are in the world.
All manufacturing stages are controlled by strict quality control methods. Prior to delivery, we conduct tests for pressure uniformity, verification of registration correctness and study of thermal stability.
Global Support Infrastructure and Technical Assistance
International logistics made easy with Southeast Asia equipment warehouses. Strategically placing itself, the company cuts down delivery times and streamlines the documents required for imports for clients in several countries.
Professional export packing protects precise components in transportation. Your machine is sent in fumigated hardwood boxes and multi-layer foam to guarantee that it arrives in fine working condition.
All manufacturing faults and component failures are covered for a 12 month warranty term. After the warranty term, lifelong technical assistance is offered via different contact methods.
Remote diagnostics features provide fast troubleshooting without visiting the location. In most cases your technical team can handle operational issues promptly in conjunction with Honghua engineers.
FAQ
Q: How does the dual-station design increase the material yield compared to single-station machines?
A: The removal of re-feeding between processes eliminates a major source of registration mistake. Multiple operations in one pass decrease scrap by up to 15% and keep quality constant throughout the entire production cycle.
Q: Can the two stations work on separate materials at the same time?
A: Yes, the individual servo controllers allow for asynchronous operation. You may run alternative substrate types, thicknesses or product forms at each station, maximising equipment utilisation throughout varying production schedules.
Q: How often does the drive system have to be serviced?
A: Every 2000 operating hours for optimum performance. These service intervals are focused on lubrication, checking belt tension and calibrating sensors to avoid unexpected downtime.
Q: Is equipment compatible with updates for vision inspection system?
A: Higher end versions include modular design ports to allow for CCD camera integration. With these modifications 100% flaw identification and automatic quality verification is possible in production runs.
Q: What voltage combinations are available for overseas installations?
A: Standard models are designed to work at 380V ±10%. Customisation is possible for 110V and 220V. All electrical systems are compliant with worldwide safety standards and local certification criteria.
Contact Us
Ready to enhance your label production capabilities with Double-Station Die Cutting Machine? Contact our technical team at [email protected] to discuss your specific application requirements and receive detailed quotations.
