Rotary Die Cutter
2、Full-servo synchronous control with photoelectric tracking, automatic web guiding, and constant tension ensures accurate registration and stable material handling.
3、PLC touchscreen control allows one-touch parameter adjustment and quick job changes, making it suitable for processing all types of roll materials.
4、Die-cutting speed: 120 m/min.
5、Die-cutting precision: ±0.15 mm.
6、Built for a 20-year service life with lifetime after-sales service.
7、Multiple factories across China provide fast production and delivery.
Southeast Asia warehouses facilitate efficient international logistics.
High-Speed Rotary Die Cutter Machine with Integrated Labeling and Precision Control for Industrial Converting Applications
Shanghai Honghua Digital Equipment Co., Ltd. delivers automated labelling, high-precision cutting, waste removal, slitting, and rewinding on a single platform with their Rotary Die Cutter. This industrial machine has full-servo synchronous control, PLC touchscreen operation and a cutting accuracy of ±0.15 mm at speeds up to 120 m/min. The machine consumes 8 kW of electricity and has a compact size of 1850×1300×1700 mm. It delivers stable performance while processing roll materials and includes a 20-year service life and lifetime after-sales support.
What Is a Rotary Die Cutter and Why It Matters for Your Production Line?
A continuous-web processing machine which cuts, scores or perforates material using cylindrical dies moving against an anvil roll. Rotational operations do not have stop-start cycles. – Higher throughput than flatbed systems.
For large volume production managers, this strategy addresses big challenges. Photoelectric tracking technologies save waste due to registration drift. Multi-layer laminations may be processed in one pass for time savings. The result is speedier turn around, lower unit costs and consistent quality on long production runs.
Our Rotary Die Cutter is automatic labelling and accurate slitting. Raw materials come in, finished goods go out, no intermediate processing, assembly-line efficiency.
Core Technical Specifications
| Parameter | Specification |
|---|---|
| Die-cutting Speed | 120 m/min |
| Max Paper Feeding Width | 320 mm |
| Die-cutting Accuracy | ±0.15 mm |
| Max Unwinding Diameter | 800 mm |
| Max Rewinding Diameter | 140 mm |
| Rewinding Core Size | 1 inch / 1.5 inches |
| Air Pressure Requirement | 0.4–0.8 MPa |
| Total Power | 8 kW |
| Voltage | 220V 1-phase |
| Machine Dimension | 1850×1300×1700 mm |
| Overall Weight | 2300 kg |
All-in-One Processing: From Labeling to Finished Rolls
Automatic labelling, rotary die cutting, waste stripping, precise slitting and rewinding are all continuous operations. A single machine takes the role of multiple devices, saving on equipment investment and floor space.
Integrated continuous manufacturing turns ingredients provided at one end into completed products. Avoid loading, unloading and material transfers at stations more than once. It facilitates productivity, decreases labour costs and minimises material loss due to handling errors.
Registration is using photo electric tracking and automatic online direction. Stretching and wrinkling are reduced by keeping the tension low. Full servo synchronous operation and station synchronisation result in bubble-free label application and burr-free cutting edges.
High-Precision Engineering for Consistent Results
And with tight tolerances and high production volumes, precision is key. With servo-driven positioning and closed-loop feedback, our Rotary Die Cutter provides a cutting accuracy of 0.15%. High-precision photoelectric sensors detect registration marks and make real-time alignment adjustments.
Full-servo synchronous control synchronises die rotation, material feeding and tensioning at all stations. This prevents the mechanical drive system registration drift. You may work materials from the first metre up to the thousandth with ease. Knowing every cut is just like the previous.
Constant tension control, adjustable for speed and material. The tension is constant, so it does not deform and produces clean cuts whether working with thin sheets or thick laminates. The web is automatically corrected for any side drift and kept on the cut path.
Wide Material Compatibility and Application Flexibility
Applications need different materials. Our technique labels single and double sided on a variety of substrates. Processes well with normal paper labels, special-shaped labels, protective coatings, foam layers and electronic roll materials.
This flexibility is a plus in many businesses. Packaging converters work with adhesive labels with varying liner thickness. Electronics manufacturers create precision gaskets and insulation. Multi-layer dressings with exact kiss-cutting depth are produced by medical equipment makers.
The PLC touchscreen interface makes work change faster. Control speed, tension and processing using a simple touch. Save frequently used settings as presets. New operators learn basic operations quickly, reducing training time and boosting production flexibility.
Built for Longevity with Lifetime Support
Industrial equipment must work continually under harsh environments. Our product is built to last 20 years with strong construction and components. Hardened rollers are resistant to abrasion. Millions of times precision bearings align.
We cover parts and labour under guarantee for 1 year. Post warranty lifetime service keeps your equipment productive. Our technicians can help remotely, on site or with parts to minimise your down time.
Fast manufacturing and shipping available from many Chinese manufacturers. Southeast Asia warehouses also save time and money for regional clients on overseas shipment. Whether you are purchasing one sample or a large quantity, we have flexible MOQ policies.
FAQ
Q: How does the machine deal with adhesive “oozing” during high speed operation?
A: Anti-stick coatings on optimised blade geometry prevent sticky build-up. Chilled rollers keep the flow temperature of the glue below the transfer temperature for clean cuts without residue transfer.
Q: What is the difference between solid and flexible die?
A: Flexible dies are magnetic sheets designed for short to medium runs and fast changeovers. CNC machined solid dies provide durability for large volume manufacturing using abrasive materials.
Q: Can the system adjust for varying material thicknesses automatically?
A: Yes, indeed. Servo controlled gap control systems allow the die and anvil spacing to be adjusted in micron increments during operation to compensate for changes in thickness without operator intervention.
Q: How do you avoid registration drift?
A: Closed-loop feedback systems use eye-mark sensors to synchronise die rotation with the material flow. Real time modifications to web tension variations compensate for accurate registration.
Q: What maintenance is needed on the anvil roll?
A: Shore hardness testing and visual examination for grooving should be performed on the anvil every 1-2 million rotations. Frequency of resurfacing depends on abrasive nature of the substrate and operational circumstances.
Contact Us
Ready to enhance your production capabilities with a Rotary Die Cutter? Contact us at [email protected] to discuss your specific requirements and receive a detailed quotation.
