High Speed Rotary Die Cutter
2、Equipped with a full-servo control system, photoelectric registration, web guiding, and constant tension control to ensure accurate positioning and stable operation.
3、PLC touchscreen interface with one-click parameter settings allows fast changeovers and supports labeling and die-cutting of various roll materials.
4、Die-cutting speed: 120 m/min.
5、Die-cutting precision: ±0.15 mm.
6、Engineered for a 20-year service life with lifetime after-sales service support.
7、Multiple production factories across China guarantee fast delivery.
8、Southeast Asia equipment warehouses simplify import and export for global customers.
High Speed Rotary Die Cutter - Advanced Multi-Function Finishing System for Industrial Label Converting
Shanghai Honghua Digital Equipment Co., Ltd. supplies an enterprise-grade High Speed Rotary Die Cutter for continuous high-volume conversion. The finishing system does automatic labelling, rotary die-cutting, stripping of waste, slitting and rewinding in one pass. The machine has ±0.15 mm die-cutting accuracy at 120 m/min, full-servo synchronous control, photoelectric registration, web guiding and continuous tension management. This industrial solution is backed by a 20 year service life and lifetime technical support from several manufacturing sites in China and Southeast Asia logistical hubs.
Why Choose Our Industrial High Speed Rotary Die Cutter System?
This single conversion platform avoids the manufacturing constraints typical with multi-step label finishing. The continuous motion design removes the throughput restrictions of typical flatbed systems during peak production cycles.
Assembly-line integration improves your operation with simultaneous labelling, die-cutting and slitting. The finished product is ready for distribution after one feeding cycle, therefore substantially decreasing handling labour and material waste.
The full-servo control design guarantees the bubble free labelling and burr free cutting edge. Active web guidance and precision photoelectric positioning provide stable quality of output over long production runs that overcome the accuracy problems of mechanical linkage systems.
Suitable for conventional labels, custom shaped combinations, films, foam, protective coatings and electronic roll materials. The system may be used for single-sided and double-sided labelling procedures without reconfiguration of the equipment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Die-cutting Speed | 120 m/min |
| Max Paper Feeding Width | 320 mm |
| Die-cutting Accuracy | ±0.15 mm |
| Max Unwinding Diameter | 800 mm |
| Max Rewinding Diameter | 140 mm |
| Rewinding Core Size | 1 inch, 1.5 inches |
| Air Pressure Requirement | 0.4-0.8 MPa |
| Total Power | 8 kW |
| Voltage | 220V 1-phase |
| Machine Dimension | 1850×1300×1700 mm |
| Overall Weight | 2300 kg |
Core Performance Advantages
Multifunction integration: Your plant integrates 5 different processes into a single footprint. It has automated labelling, a High Speed Rotary Die Cutter, waste matrix stripping, multi-lane slitting and rewinding with independent tension control. This combination minimises capital expense and streamlines the control of manufacturing operations.
Continuous Production Architecture This continuous motion platform maintains a constant web velocity, unlike intermittent systems that produce stop-start cycles. Each processing station is separately controlled with synchronised servo motors under master coordination. Your manufacturing increases throughput efficiency and decreases material stress that causes dimensional variances.
Precision Control Systems: The photoelectric registration system recognises registration markings at high speed and changes the position of the die in real time. Web guiding sensors sense the edge location and automatically compensate for drift. Uniform tension management keeps material stress constant from unwind to rewind, avoiding stretch or wrinkling that might impact accuracy.
Easy to Use: The PLC touchscreen control allows one-click setting of parameters for varied materials and task requirements. Visual menus allow operators to change speed, tension, and processing settings. New team members get up to speed faster, cutting down on training time and setup mistakes during job changeovers.
Application Scenarios
Label Manufacturing Complex shapes die-cut from pre-printed label rolls The waste stripping station mechanically strips the matrix away maintaining web integrity. Release liner is ready for application equipment with finished labels.
Flexible Packaging Components Food and consumer goods packaging components using multi-layer laminations. Thin-gauge films are processed without distortion to provide sharp edges for hermetic sealing.
Process electronic materials to produce sticky consumer electronics parts. It makes ultra-thin protective films, conductive tapes and EMI shielding materials all while maintaining dimensional stability. Tolerance management, which directly impacts device performance.
Medical and Hygiene Products - Wound treatment and adhesives for diagnostics. Cleanroom compatible operation and accurate depth control safeguard medical grade materials.
Quality Assurance and Service
We have strict quality control procedures in manufacturing at our plants. Every High Speed Rotary Die Cutter is evaluated for registration stability, tension control calibration and die-cutting uniformity over the web width.
20 years engineering service life means rugged construction with industrial quality parts. Cast frames limit operating speed vibration. Accurate bearings and guides line up over millions of cycles.
All systems and components are covered under a 12 month warranty with this purchase. There’s also lifetime technical assistance for operational optimisation, preventive maintenance scheduling and troubleshooting.
When you need it, our technical team offers remote and on-site assistance. Spare parts are delivered from regional warehouses to save downtime. We help you install and educate your operators to ensure maximum ROI from day one.
Manufacturing and Logistics Capabilities
Shanghai Honghua has plants throughout South, East and Southeast Asia. Our worldwide manufacturing footprint means quick delivery and ease of transportation for international customers.
Our Southeast Asia warehouses for equipment make it easy to import and transport to developing markets. Precision components are packed in standard export packaging with fumigated oak containers and multi-layer protection.
We are able to do FOB Shanghai/Ningbo, CIF and DAP conditions. Professional export paperwork and customs clearance makes international trading easy. On average, internal customs take 1 to 3 days to process.
FAQ
Q: How does tension management effect die-cutting accuracy?
A: Independent tension zones on unwind, process and rewind stations ensure consistent material stress. This prevents dimensional changes from shifting registration markings relative to die position, resulting in consistent placement over the whole manufacturing run.
Q: Can the system accommodate varying core sizes without mechanical changes?
A: The rewind station may be used for both 1-inch and 1.5-inch cores and has adjustable pneumatic chucks. The switchover is done by changing parameters using the touchscreen interface and without changing tools.
Q: How can I keep my best?
A: Cleaning adhesive residue from guides and rollers daily avoids accumulation. The condition is checked on a weekly basis, and photoelectric sensors are calibrated periodically to ensure accuracy. We provide a complete maintenance handbook with methods and intervals.
Q: How fast may operators change jobs?
A: One click parameter system enables experienced operators to switch between stored task profiles in less than 10 minutes. This covers the correction for varied materials, die layouts and slitting settings.
Q: Are facility infrastructures needed in the system?
A: Standard needs include compressed air at 0.4-0.8MPa and 220V single-phase electricity. With a small footprint of 1850×1300×1700 mm the unit suits most production scenarios without facility modification.
Contact Us
Ready to optimize your converting operations with High Speed Rotary Die Cutter? Contact us at [email protected] for technical specifications, customization options, and pricing information tailored to your application.
