Flatbed Die Cutting Machine
2、Maximum operating speed: 80 m/min.
3、Equipped with a hot stamping system for high-quality foil finishing.
4、Multiple machine models are available to suit various production needs.
5、Die-cutting speed: up to 480 strokes per minute.
6、Maximum feeding width: 360 mm.
7、Die-cutting precision: ±0.15 mm.
8、Effective die-cutting area: 370 × 370 mm.
9、Maximum unwinding diameter: 650 mm.
10、Maximum rewinding diameter: 650 mm.
11、Designed for a 20-year service life and supported by lifetime after-sales service.
12、Multiple manufacturing facilities across China ensure fast production and reliable order fulfillment.
13、Equipment warehouses in Southeast Asia enable efficient import and export logistics for customers worldwide.
High-Speed Flatbed Die Cutting Machine with Hot Stamping System – Precision Label Converting Solution up to 480 Strokes/Min
Shanghai Honghua Digital Equipment Co., Ltd. provides Flatbed Die Cutting Machine with high accuracy, a machine for label and package conversion. This industrial equipment unites the operations of sheet cutting and roll rewinding. The die cutting speed is up to 480 strokes per minute and the precision is ±0.15mm. It has an effective die-cutting area of 370 x 370 mm and a maximum feed width of 360 mm, providing constant operation at working rates of up to 80 m/min. This machine is designed for 20 years of operation and has lifetime technical support. It is made in many facilities in China with logistical assistance from warehouses in Southeast Asia to provide fast order fulfilment globally.
Precision Engineering for Industrial Label Production
The inherent strength of this product resides in a sturdy horizontal platen construction. Unlike rotary systems, the flatbed design spreads pressure evenly throughout the whole cutting area.
This prevents material drift during processing and ensures crisp edge separation on complicated shapes. The machine has a colour mark sensor positioning system, which keeps the registration accuracy within ±0.15mm and greatly reduces the faulty rate in high speed production environment.
The high tonnage cutting pressure and micro-metric adjustments enable operators to work on a wide range of substrates. The device processes a range of material thicknesses from thin adhesive films to multi-layered industrial materials with no loss of cut quality.
Integrated Multi-Process Design for Enhanced Productivity
Built-in hot stamping technology greatly improves production efficiency. This combined solution removes the need for separate foil finishing equipment, simplifying your operations and saving floor space.
The Flatbed Die Cutting Machine runs continuously on materials from roll to completed product. With maximum unwinding and rewinding diameters of 650 mm, long production runs are possible without frequent changes of material.
A continuous feed system provides steady throughput at high speeds. The triple-action stripping station effectively strips out waste material, thereby preserving finished items from harm in the ejection process.
Technical Specifications That Drive Performance
| Parameter | Specification |
|---|---|
| Die-cutting Speed | 480 strokes/min |
| Max Paper Feeding Width | 360 mm |
| Die-cutting Accuracy | ±0.15 mm |
| Effective Die Plate Area | 370 × 370 mm |
| Max Unwinding Diameter | 650 mm |
| Max Rewinding Diameter | 650 mm |
| Positioning Mode | Color mark sensor |
| Air Pressure Requirement | 0.4-0.8 MPa |
| Total Power | 18 kW |
| Voltage | 380V 3-phase |
| Machine Dimension | 3150 × 1400 × 1650 mm |
| Net Weight | 3000 kg |
These specifications reflect the machine's capability to handle demanding production schedules. The robust construction with a net weight of 3000 kg provides the structural stability necessary for precision die-cutting operations.
Operational Advantages in Real Production Environments
These parameters, of course, reflect the machine's capacity to work to punishing production deadlines. The sturdy design with a net weight of 3000 kg ensures the structural stability required for precise die-cutting operations.
Operational benefits in real-world production environments
High running speed and robust feeding systems may significantly boost your manufacturing capability. Material tension remains constant throughout unwinding and rewinding of the system.
Photoelectric positioning technique with high accuracy to reduce registration mistakes. The user-friendly touch screen interface allows your operators to make adjustments rapidly, therefore saving training time for new staff.
Wide compatibility with materials widens your manufacturing possibilities. Paper, cardboard, adhesive materials, thin films and speciality substrates are all processed equally well by the Flatbed Die Cutting Machine.
Versatile Applications Across Multiple Industries
This conversion solution is ideal for the creation of luxury packaging when high-value folding cartons have to be die-cut and embossed simultaneously. Zero registration error for top aesthetics consistent with brand requirements.
The equipment is capable of processing heavy-duty materials which is useful for industrial applications. The high pressure allows to cut automotive gaskets, insulation components and multi-layer industrial materials without distortion and compromising the penetration of thick substrates.
The device is used by electronics makers to accurately cut ultra-thin adhesive sheets and insulating foams. Clean edge separation safeguards critical electronic components throughout the production operations for smartphones and laptops.
Flatbed Die Cutting Machine Quality Assurance Through Manufacturing
20 years of manufacturing experience of Shanghai Honghua ensures the product quality. In many factories in South China, East China and Southeast Asia, quality is checked closely throughout assembly.
The company has 13 technology patents and 20 printing and converting equipment certifications. Each machine is checked for platen squareness, dynamic registration and stripping efficiency.
Warehouses of Southeast Asian equipment make global logistics easier. Your investment is protected with professional export packaging in fumigated solid wood boxes and multi-layer shock-proof protection.
Comprehensive Support and Customization Options
Each equipment is supplied with a 12-month warranty and lifetime technical support. Remote and onsite support keep your equipment functioning smoothly.
OEM and ODM Customisation to Manufacturing Needs Hardware, software and voltage choices (110V, 220V, 380V) may meet your regional and application needs.
Supports international trading: FOB, CIF, DAP, etc. Depending on scheduling, flexibility in logistics is available with the choice of sea, air, train and accelerated delivery options.
FAQ
Q: How do you maintain die-cutting precision across long production runs?
A: Routine calibration with carbon paper levelling may detect any pressure inconsistencies over the bed. The cutting plate has precision shim tape below to ensure micron accuracy throughout the life of the machine.
Q: What maintenance schedule ensures optimal performance?
A: Weekly cleaning and inspection of gripper bars. Lubricate every 40-50 operation hours. The primary drive system needs oil filtering and frequent maintenance to get its design life of 15-20 years.
Q: Is this equipment suitable for plastic substrates such as PVC or PET?
A: Yes, the technique works well with plastic materials. Heating systems may be optionally fitted on the cutting plate for thicker polymers to soften the materials and avoid edge cracking during the cutting operation.
Q: Why might crease lines crack on heavy cardstock materials?
A: Cracking is almost often due to inappropriate ratios of crease to matrix or moisture content of the substrate. Set the height of the creasing rule and keep the materials in a humidity-controlled place before processing.
Q: What is the life time of crucial machine components?
A: The primary drive gears and toggle mechanisms are built for 15-20 years of high duty use with adequate maintenance methods. The hardness of the cutting plate (50-55 HRC) allows for millions of impressions before it will need to be resurfaced.
Contact Us
Ready to elevate your label and packaging production capabilities with Flatbed Die Cutting Machine? Contact our technical team at [email protected] to discuss your specific requirements and receive a customized quotation.
