Semi Rotary Die Cutting Machine
2. Balances high-speed output and flexible job changeover requirements.
3. Equipped with servo drive and photoelectric positioning technology, delivering high die-cutting precision and stable material conveying.
4. Intelligent touch control with support for multiple process extensions. Compatible with processing all types of self-adhesive rolls, enabling efficient production for both short and long runs.
5. Die-cutting precision: ±0.15 mm
6. Machine dimensions: 2200×1300×1850 mm
7. 20-year service life with lifelong after-sales service support.
8. Multiple production factories across China ensure fast order delivery.
9. We have equipment warehouses in Southeast Asia to facilitate convenient import and export to various countries.
Professional Semi Rotary Die Cutting Machine | Dual-Mode Precision Label Finishing Solution with Servo Control
Shanghai Honghua Digital Equipment Co., Ltd. has launched an innovative Semi Rotary Die Cutting Machine for accurate converting of labels and flexible materials. This dual-mode system has full rotary and intermittent die cut capabilities and a one-click mode change that make it a flexible choice for large volume production and short run jobs. The die-cutting machine is equipped with a servo drive and photoelectrical positioning, which can achieve an accuracy of ±0.15 mm at a speed of 120 m/min in full rotary mode and 65 m/min in intermittent mode. Industrial quality equipment with 20-year service life, 12kW power, and 2200×1300×1850 mm size, this equipment carries 20 years of manufacturing know-how and innovation.
Semi Rotary Die Cutting Machine with Dual-Mode Technology: Ultimate Flexibility for Diverse Production Needs
Speed and flexibility are required of traditional die cutting technology. This compromise is eliminated by our product.
The smart dual mode design allows a rapid change from full rotating to intermittent functionality. Full rotating mode operates constantly at high speed for big production runs . The intermittent mode calls for careful management of complex shapes and repetition lengths.
This flexibility is particularly advantageous when tooling cost is high. A single magnetic cylinder may process various sizes of tasks. No expensive cylinder stock. No lengthy setups.
Precision Engineering: Servo Control Meets Photoelectric Accuracy
Accuracy drives label finishing profitability. photoelectric colour mark tracking and strong servo technology are included in our equipment.
The closed loop servo control maintains tension and positioning throughout manufacture. Real-time adaptations accommodate for variations in material, speed. This ensures die cutting accuracy to a tolerance of ±0.15 mm on a range of substrates.
Photoelectric sensors detect registration marks and automatically re-register the die. This improves quality on extended production cycles and eliminates misaligned cut waste.
Technical Specifications: Built for Industrial Performance
| Parameter | Specification |
|---|---|
| Max Full Rotary Speed | 120 m/min |
| Max Intermittent Die Cutting Speed | 65 m/min |
| Max Feeding Width | 320 mm |
| Die Cutting Accuracy | ±0.15 mm |
| Max Unwinding Diameter | 700 mm |
| Max Rewinding Diameter | 450 mm |
| Positioning Mode | Color Mark Sensor |
| Air Pressure Requirement | 0.4-0.8 MPa |
| Total Power | 12 kW |
| Voltage | 380V 3-Phase |
| Machine Dimension | 2200×1300×1850 mm |
| Overall Weight | 2300 kg |
Comprehensive Process Integration: Beyond Basic Die Cutting
Your manufacturing process needs more than just basic cutting activities. The Semi Rotary Die Cutting Machine is a single platform that accommodates numerous value added operations.
Integrated laminating capabilities applies protective or decorative films directly on line. This removes separate laminating procedures and decreases handling damage concerns. Slitting The slitting feature allows broad web materials to be cut to exact final widths without any further equipment.
Waste matrix stripping effectively eliminates internal die-cut forms and edge trim Even complicated geometries with complex internal windows run without web breaks and production disruptions.
Intelligent Control System: Operator-Friendly Technology
Sophisticated machinery shouldn’t need sophisticated operation. The user pleasant HMI interface makes each manufacturing job easier.
The touchscreen control panel offers you with straightforward access to all machine operations. The visual feedback shows live production characteristics such as speed, tension and registration status. Operators can change settings rapidly with little technical experience.
Repetitive tasks are pre-programmed with all manufacturing parameters (job recipes). Instant recall of settings reduces changeover time between various label standards. For operations with various product variants, this capability is a godsend.
Versatile Material Compatibility: Process Any Self-Adhesive Application
Your Market Responsiveness Depends on Material Flexibility The technology is suitable for the whole range of self-adhesive roll materials.
Use the same care with paper labels, synthetic films, clear-on-clear structures and strong card stocks. • Adjustable anvil roll for precise kiss-cut depth adjustment for a variety of liner thicknesses. Integrated load cells for tension control minimise deformation of sensitive thin films.
This Semi Rotary Die Cutting Machine may be used for manufacturing prime labels for cosmetics packaging, functional labels for electronics or security seals for pharmaceutical applications and can adapt to your substrate needs.
Industrial Reliability: Engineered for Two Decades of Service
Every minute of equipment downtime damages your bottom line. This product is designed for long lasting durability and little maintenance.
The heavy-duty cast iron frame offers vibration dampening for consistent die-cutting at extreme speeds. Premium servo motors and precise bearings for dependable operation throughout millions of manufacturing cycles.
With 20 years of producing printing equipment we have the knowledge to choose the right components and develop long lasting machines. Multiple manufacturing sites throughout China and Southeast Asia provide timely availability of spare parts and access to technical assistance.
Global Support Infrastructure: Local Service, International Standards
Your production can’t afford delays in overseas transportation. Strategically located warehouses in Southeast Asia provide easy delivery of equipment and distribution of parts.
We provide full technical support including installation guide, operator training and remote diagnostics help. The included 12-month guarantee and lifetime technical service keep your investment working.
Professional export packing with fumigated timber boxes and multi-layer foam padding to keep your equipment safe throughout international transportation. Customs paperwork help assists with clearance processes at ports of destination.
FAQ
Q: How is semi-rotary technology a more cost-effective option than complete rotary systems?
A: Semi rotary systems use intermittent feed and a fixed magnetic cylinder such that one cylinder may handle numerous repetition lengths. With full rotary, you have to have a distinct set of cylinders for each repetition length, which may really drive up the tooling inventory prices.
Q: Can this machine work with thin film materials such as 20 micron BOPP?
A: Yep. The integrated tension control system and adjustable anvil roll enable the exact depth control needed for thin film substrates. The photoelectric registration method maintains accuracy even with translucent materials.
Q: How quickly can operators change between different die-cutting jobs?
A: The average changeover is less than 10 minutes. The magnetic cylinder technology enables for rapid die plate changeover, and work recipes are saved by the HMI for easy parameter recall.
Q: What is the maintenance schedule for this equipment?
A: Routine maintenance includes daily cleaning of waste collecting sites, weekly lubrication of mechanical components and monthly examination of servo connections and pneumatic systems. Detailed maintenance procedures are included with the device.
Q: Can the machine be programd to custom voltages?
A: Our normal arrangement is 380V 3-phase electricity. We provide customisation options, including voltage conversion to 220V or 110V to fit the electric infrastructure of your location.
Contact Us
Ready to transform your label production capabilities with Semi Rotary Die Cutting Machine? Contact our technical team at [email protected] to discuss your specific application requirements and request detailed technical documentation.
